烧结铁矿中FeO含量对其在富氢高炉中还原行为的影响

Japan started the national project “COURSE 50” for CO₂ reduction in the 2000s. This project aimed to establish novel technologies to reduce CO₂ emissions with partially utilization of hydrogen in blast furnace-based ironmaking by 30% by around 2030 and use it for practical applications by 2050. The idea is that instead of coke, hydrogen is used as the reducing agent, leading to lower fossil fuel consumption in the process. It has been reported that the reduction behavior of hematite, magnetite, calcium ferrite, and slag in the sinter is different, and it is also considerably influenced by the sinter morphology. This study aimed to investigate the reduction behavior of sinters in hydrogen enriched blast furnace with different mineral morphologies in CO–CO₂–H₂ mixed gas. As an experimental sample, two sinter samples with significantly different hematite and magnetite ratios were prepared to compare their reduction behaviors. The reduction of wustite to iron was carried out at 1000, 900, and 800°C in a CO–CO₂–H₂ atmosphere for the mineral morphology-controlled sinter, and the following findings were obtained. The reduction rate of smaller amount of FeO led to faster increase of the reduction rate curve at the initial stage of reduction. Macro-observations of reduced samples showed that the reaction proceeded from the outer periphery of the sample toward the inside, and a reaction interface was observed where reduced iron and wustite coexisted. Micro-observations revealed three layers, namely, wustite single phase in the center zone of the sample, iron single phase in the outer periphery zone of the sample, and iron oxide-derived wustite FeO and iron, or calcium ferrite-derived wustite 'FeO' and iron in the reaction interface zone. A two-interface unreacted core model was successfully applied for the kinetic analysis of the reduction reaction, and obtained temperature dependent expressions of the chemical reaction coefficients from each mineral phases.     

Mg和La对Ca–Ti 处理钢中夹杂物演变和组织的影响

The evolution of inclusions and the formation of acicular ferrite (AF) in Ca–Ti treated steel was systematically investigated after Mg and La addition. The inclusions in the molten steel were Ca–Al–O, Ca–Al–Mg–O, and La–Mg–Ca–Al–O after Ca, Mg, and La addition, respectively. The type of oxide inclusion in the final quenched samples was the same as that in the molten steel. However, unlike those in molten steel, the inclusions were Ca–Al–Ti–O + MnS, Ca–Mg–Al–Ti–O + MnS, and La–Ca–Mg–Al–Ti–O + MnS in Mg-free, Mg-containing, and La-containing samples, respectively. The inclusions distributed dispersedly in the La-containing sample. In addition, the average size of the inclusions in the La-containing sample was the smallest, while the number density of inclusions was the highest. The size of effective inclusions (nucleus of AF formation) was mainly in the range of 1–3 μm. In addition, the content of ferrite side plates (FSP) decreased, while the percentage of AF increased by 16.2% due to the increase in the number of effective inclusions in the La-containing sample in this study.     

焊接速度对自适应双轴肩搅拌摩擦焊接Al–Mg合金接头微观组织和机械性能的影响

The butt welds of 4-mm thick 5A06 aluminum alloy plates were produced by adjustable-gap bobbin-tool friction stir travel with travel speeds of 200, 300, and 400 mm/min in this study. The microstructure was studied using optical microscopy and electron backscatter diffraction (EBSD). Tensile tests and microhardness measurements were performed to identify the effect of the travel speed on the joint mechanical properties. Sound joints were obtained at 200 mm/min while voids were present at different positions of the joints as the travel speed increased. The EBSD results show that the grain size, high angle grain boundaries, and density of geometrically necessary dislocations in different regions of the joint vary depending on the recovery and recrystallization behavior. Specific attention was given to the relationship between the local microstructure and mechanical properties. Microhardness measurements show that the average hardness of the stir zone (SZ) was greater than that of the base material, which was only affected slightly by the travel speed. The tensile strength of the joint decreased with increasing travel speed and the maximal strength efficiency reached 99%.     

基于EBSD数据，采用考虑各向异性效应的改进蒙特卡罗模型对冷轧超薄晶粒取向硅钢的再结晶过程进行了模拟

A Monte Carlo Potts model was developed to simulate the recrystallization process of a cold-rolled ultra-thin grain-oriented silicon steel. The orientation and image quality data from electron backscatter diffraction measurements were used as input information for simulation. Three types of nucleation mechanisms, namely, random nucleation, high-stored-energy site nucleation (HSEN), and high-angle boundary nucleation (HABN), were considered for simulation. In particular, the nucleation and growth behaviors of Goss-oriented ({011}<100>) grains were investigated. Results showed that Goss grains had a nucleation advantage in HSEN and HABN. The amount of Goss grains was the highest according to HABN, and it matched the experimental measurement. However, Goss grains lacked a size advantage across all mechanisms during the recrystallization process.     

电弧填丝增材制造高强度低合金钢的组织和力学性能

A high-building multi-directional pipe joint (HBMDPJ) was fabricated by wire and arc additive manufacturing using high-strength low-alloy (HSLA) steel. The microstructure characteristics and transformation were observed and analyzed. The results show that the forming part includes four regions. The solidification zone solidifies as typical columnar crystals from a molten pool. The complete austenitizing zone forms from the solidification zone heated to a temperature greater than 1100°C, and the typical columnar crystals in this zone are difficult to observe. The partial austenitizing zone forms from the completely austenite zone heated between Ac1 (austenite transition temperature) and 1100°C, which is mainly equiaxed grains. After several thermal cycles, the partial austenitizing zone transforms to the tempering zone, which consistes of fully equiaxed grains. From the solidification zone to the tempering zone, the average grain size decreases from 75 to 20 μm. The mechanical properties of HBMDPJ satisfies the requirement for the intended application.     

烧结温度对纳米石墨烯增强ZA27基复合材料孔隙比和力学性能的影响

Nano graphene platelet (Gr) reinforced nano composites with a zinc–aluminum alloy (ZA27) matrix were produced by powder metallurgy at four different mass ratios (0.5wt%, 1.0wt%, 2.0wt% and 4.0wt%) and three different sintering temperatures (425, 450, and 475°C). In order to investigate the effect of sintering temperatures and nano graphene reinforcement materials on the composite structure, the microstructures of the composite samples were investigated and their densities were determined with a scanning electron microscope. Hardness, transverse rupture, and abrasion wear tests were performed to determine the mechanical properties. According to the test results, the porosity increased and the mechanical strength of the nano composites decreased as the amount of nano graphene reinforcement in ZA27 increased. However, when the composites produced in different reinforcement ratios were evaluated, the increase in sintering temperature increased the mechanical structure by positively affecting the composite structure.     

煤田火灾的形成机理及其探测和控制技术

Coalfield fires are considered a global crisis that contributes significantly to environmental destruction and loss of coal resources and poses a serious threat to human safety and health. In this paper, research related to the initiation, development, and evolution of coalfield fires is reviewed. The existing detection and control techniques of coalfield fires are also reviewed. Traditional firefighting is associated with waste of resources, potential risks of recrudescence, potential safety hazards, extensive and expensive engineering works, and power shortages. Recently, coalfield fires have been recognized as having significant potential for energy conservation and heat energy recovery. Thermoelectric power generation is regarded as a suitable technology for the utilization of heat from coalfield fires. The extraction of heat from coalfield fires can also control coalfield fires and prevent reignition leading to combustion. Technologies for absorbing heat from burning coal and overlying rocks are also analyzed. In addition, the control mode of “three-region linkage” is proposed to improve firefighting efficiency. Integrating heat energy recovery with firefighting is an innovative method to control coalfield fires.     

氧化锌矿物浸出渣中铅、锶的提取及动力学分析

NH₄HCO₃ conversion followed by HCl leaching was performed and proven to be effective in extracting Pb and Sr from zinc extracted residual. The mechanism and operating conditions of NH₄HCO₃ conversion, including molar ratio of NH₄HCO₃ to zinc extracted residual, NH₄HCO₃ concentration, conversion temperature, conversion time, and stirring velocity, were discussed, and operating conditions were optimized by the orthogonal test. Experimental results indicate that NH₄HCO₃ conversion at temperatures ranging from 25 to 85°C follows the shrinking unreacted core model and is controlled by inner diffusion through the product layer. The extraction ratios of Pb and Sr under optimized conditions reached 85.15% and 87.08%, respectively. Moreover, the apparent activation energies of Pb and Sr were 13.85 and 13.67 kJ·mol?1, respectively.     

摩擦焊接碳钢（EN24）和镍基高温合金（IN718）的显微组织和力学性能

Continuous-drive rotary friction welding was performed to join cylindrical specimens of carbon steel (EN24) and nickel-based superalloy (IN718), and the microstructures of three distinct weld zones—the weld interface (WI)/thermo-mechanically affected zone (TMAZ), the heat-affected zone (HAZ), and the base metal—were examined. The joint was observed to be free of defects but featured uneven flash formation. Electron backscatter diffraction (EBSD) analysis showed substantial changes in high-angle grain boundaries, low-angle grain boundaries, and twin boundaries in the TMAZ and HAZ. Moreover, significant refinement in grain size (2–5 μm) was observed at the WI/TMAZ with reference to the base metal. The possible causes of these are discussed. The microhardness profile across the welded joint shows variation in hardness. The changes in hardness are ascribed to grain refinement, phase transformation, and the dissolution of strengthening precipitates. The tensile test results reveal that a joint efficiency of 100% can be achieved using this method.     

汽车暴露面板带有表面条状缺陷的夹杂物分布特征分析:一种定量电解方法

The specific distribution characteristics of inclusions along with the sliver defect were analyzed in detail to explain the formation mechanism of the sliver defect on the automobile exposed panel surface. A quantitative electrolysis method was used to compare and evaluate the three-dimensional morphology, size, composition, quantity, and distribution of inclusions in the defect and non-defect zone of automobile exposed panel. The Al₂O₃ inclusions were observed to be aggregated or chain-like shape along with the sliver defect of about 3–10 μm. The aggregation sections of the Al₂O₃ inclusions are distributed discretely along the rolling direction, with a spacing of 3–7 mm, a length of 6–7 mm, and a width of about 3 mm. The inclusion area part is 0.04%–0.16% with an average value of 0.08%, the inclusion number density is 40 mm?2 and the inclusion average spacing is 25.13 μm. The inclusion spacing is approximately 40–160 μm, with an average value of 68.76 μm in chain-like inclusion parts. The average area fraction and number density of inclusions in the non-defect region were reduced to about 0.002% and 1–2 mm?2, respectively, with the inclusion spacing of 400 μm and the size of Al₂O₃ being 1–3 μm.     

在酸性溶液中加压氧化三价砷离子和二价铁离子

The co-oxidation of As(III) and Fe(II) in acidic solutions by pressured oxygen was studied under an oxygen pressure between 0.5 and 2.0 MPa at a temperature of 150°C. It was confirmed that without Fe(II) ions, As(III) ions in the solutions are virtually non-oxidizable by pressured oxygen even at a temperature as high as 200°C and an oxygen pressure up to 2.0 MPa. Fe(II) ions in the solutions did have a catalysis effect on the oxidation of As(III), possibly attributable to the production of such strong oxidants as hydroxyl free radicals (OH·) and Fe(IV) in the oxidation process of Fe(II). The effects of such factors as the initial molar ratio of Fe(II)/As(III), initial pH value of the solution, oxygen pressure, and the addition of radical scavengers on the oxidation efficiencies of As(III) and Fe(II) were studied. It was found that the oxidation of As(III) was limited in the co-oxidation process due to the accumulation of the As(III) oxidation product, As(V), in the solutions.     

活化天然矿石选择性还原二氧化碳为无定形碳

Natural magnetite formed by the isomorphism substitutions of transition metals, including Fe, Ti, Co, etc., was activated by mechanical grinding followed by H₂ reduction. The temperature-programmed reduction of hydrogen (H₂-TPR) and temperature-programmed surface reaction of carbon dioxide (CO₂-TPSR) were carried out to investigate the processes of oxygen loss and CO₂ reduction. The samples were characterized by X-ray diffraction (XRD), field emission scanning electron microscopy (FE-SEM), and energy-dispersive X-ray spectroscopy (EDS). The results showed that the stability of spinel phases and oxygen-deficient degree significantly increased after natural magnetite was mechanically milled and reduced in H₂ atmosphere. Meanwhile, the activity and selectivity of CO₂ reduction into carbon were enhanced. The deposited carbon on the activated natural magnetite was confirmed as amorphous. The amount of carbon after CO₂ reduction at 300°C for 90 min over the activated natural magnetite was 2.87wt% higher than that over the natural magnetite.     

含钛高炉炉渣微波合成碳化钛及其介电性能测定

The preparation of functional material titanium carbide by the carbothermal reduction of Ti-bearing blast furnace slag with microwave heating is an effective method for valuable metals recovery; it can alleviate the environmental pressure caused by slag stocking. The dynamic dielectric parameters of Ti-bearing blast furnace slag/pulverized coal mixture under high-temperature heating are measured by the cylindrical resonant cavity perturbation method. Combining the transient dipole and large π bond delocalization polarization phenomena, the interaction mechanism of the microwave macroscopic non-thermal effect on the titanium carbide synthesis reaction was revealed. The material thickness range during microwave heating was optimized by the joint analysis of penetration depth and reflection loss, which is of great significance to the design of the microwave reactor for the carbothermal reduction of Ti-bearing blast furnace slag.     

采用超声组装与滚压工艺制备铝–碳纳米管复合材料

This study introduced a novel fabrication of aluminum–carbon nanotube (CNT) composites by employing bulk acoustic waves and accumulative roll bonding (ARB). In this method, CNT particles were aligned using ultrasonic standing wave in an aqueous media, and the arrayed particles were precipitated on the aluminum plate substrate. Then, the plates rolled on each other through the ARB process with four passes. Optical and scanning electron micrographs demonstrated the effective aligning of CNTs on the aluminum substrate with a negligible deviation of arrayed CNTs through the ARB process. The X-ray diffraction pattern of the developed composites showed no peaks for carbon and aluminum carbide. In addition, tensile tests showed that the longitudinal strength of the specimens processed with aligned CNTs was significantly greater than that of the specimens with common randomly dispersed particles. The proposed technique is beneficial for the fabrication of Al–CNT composites with directional mechanical strength.     

人工闪锌矿氧压酸浸过程中Cu2+的催化机理研究

The potential autoclave was used to study the catalytic mechanism of Cu2+ during the oxygen pressure leaching process of artificial sphalerite. By studying the potential change of the system at different temperatures and the SEM–EDS difference of the leaching residues, it was found that in the temperature range of 363–423 K, the internal Cu2+ formed a CuS deposit on the surface of sphalerite, which hindered the leaching reaction, resulting in a zinc leaching rate of only 51.04%. When the temperature exceeds 463 K, the system potential increases steadily. The increase in temperature leads to the dissolution of the CuS, which is beneficial to the circulation catalysis of Cu2+. At this time, the leaching rate of Zn exceeds 95%. In addition, the leaching kinetics equations at 363–423 and 423–483 K were established. The activation energy of zinc leaching at 363–423 and 423–483 K is 38.66 and 36.25 kJ/mol, respectively, and the leaching process is controlled by surface chemical reactions.     

超声振动辅助钨极惰性气体焊接异种金属 316L 和 L415

Ultrasonic vibration assisted tungsten inert gas welding was applied to joining stainless steel 316L and low alloy high strength steel L415. The effect of ultrasonic vibration on the microstructure and mechanical properties of a dissimilar metal welded joint of 316L and L415 was systematically investigated. The microstructures of both heat affected zones of L415 and weld metal were substantially refined, and the clusters of δ ferrite in traditional tungsten inert gas (TIG) weld were changed to a dispersive distribution via the ultrasonic vibration. The ultrasonic vibration promoted the uniform distribution of elements and decreased the micro-segregation tendency in the weld. With the application of ultrasonic vibration, the average tensile strength and elongation of the joint was improved from 613 to 650 MPa and from 16.15% to 31.54%, respectively. The content of Σ3 grain boundaries around the fusion line zone is higher and the distribution is more uniform in the ultrasonic vibration assisted welded joint compared with the traditional one, indicating an excellent weld metal crack resistance.     

皮秒Nd:YAG激光对生物金属纯Ti和Ti–13Nb–13Zr合金的表面改性

The effects of picosecond Nd:YAG laser irradiation on chemical and morphological surface characteristics of the commercially pure titanium and Ti–13Nb–13Zr alloy in air and argon atmospheres were studied under different laser output energy values. During the interaction of laser irradiation with the investigated materials, a part of the energy was absorbed on the target surface, influencing surface modifications. Laser beam interaction with the target surface resulted in various morphological alterations, resulting in crater formation and the presence of microcracks and hydrodynamic structures. Moreover, different chemical changes were induced on the target materials’ surfaces, resulting in the titanium oxide formation in the irradiation-affected area and consequently increasing the irradiation energy absorption. Given the high energy absorption at the site of interaction, the dimensions of the surface damaged area increased. Consequently, surface roughness increased. The appearance of surface oxides also led to the increased material hardness in the surface-modified area. Observed chemical and morphological changes were pronounced after laser irradiation of the Ti–13Nb–13Zr alloy surface.     

基于响应曲面法的铁焦冶金性能多目标协同优化

Iron carbon agglomerates (ICA) are used to realize low-carbon blast furnace ironmaking. In this study, the central composite design based on response surface methodology was used to synergistically optimize the compressive strength, reactivity, and post-reaction strength of ICA. Results show that the iron ore addition ratio significantly influences the compressive strength, reactivity, and post-reaction strength of ICA. The iron ore addition ratio and carbonization temperature or the iron ore addition ratio and carbonization time exert significant interaction effects on the compressive strength and reactivity of ICA, but it has no interaction effects on the post-reaction strength of ICA. In addition, the optimal process parameters are as follows: iron ore addition ratio of 15.30wt%, carbonization temperature of 1000°C, and carbonization time of 4.27 h. The model prediction results of compressive strength, reactivity, and post-reaction strength are 4026 N, 55.03%, and 38.24%, respectively, which are close to the experimental results and further verify the accuracy and reliability of the models.