Microstructure evolution and mechanical properties of a large-sized ingot of Mg-9Gd-3Y-1.5Zn-0.5Zr (wt%) alloy after a lower-temperature homogenization treatment

In this paper, a large-sized ingot of Mg-9Gd-3Y-1.5Zn-0.5Zr (wt%) alloy with a diameter of 600 mm was successfully prepared by the semi-continuous casting method. The alloy was subsequently annealed at a relatively low temperature of 430℃ for 12 h as a homogenization treatment. The microstructure and room-temperature mechanical properties of the alloy were investigated systematically. The results show that the as-cast alloy contained a mass of discontinuous lamellar-shaped 18R long-period stacking ordered (LPSO) phases with a composition of Mg₁₀ZnY and an α-Mg matrix, along with net-shaped Mg₅(Y,Gd) eutectic compounds at the grain boundaries. Most of the eutectic compounds dissolved after the homogenization treatment. Moreover, the amount and dimensions of the lamellar-shaped LPSO phase obviously increased after the homogenization treatment. The structure of the phase transformed into 14H-type LPSO with composition Mg₁₂Zn(Y,Gd). The mechanical properties of the heat-treated large-sized alloy ingot are uniform. The ultimate tensile strength (UTS) and tensile yield strength (TYS) of the alloy reached 207.2 MPa and 134.8 MPa, respectively, and the elongation was 3.4%. The high performances of the large-sized alloy ingot after the homogenization treatment is attributed to the strengthening of the α-Mg solid solution and to the plentiful LPSO phase distributed over the α-Mg matrix.     

Microstructural evolution in Al–Zn–Mg–Cu–Sc–Zr alloys during short-time homogenization

Microstructural evolution in a new kind of aluminum(Al) alloy with the chemical composition of Al–8.82Zn–2.08Mg– 0.80Cu–0.31Sc–0.3Zr was investigated. It is found that the secondary phase Mg Zn2 is completely dissolved into the matrix during a short homogenization treatment(470°C, 1 h), while the primary phase Al3(Sc,Zr) remains stable. This is due to Sc and Zr additions into the Al alloy, high Zn/Mg mass ratio, and low Cu content. The experimental findings fit well with the results calculated by the homogenization diffusion kinetics equation. The alloy shows an excellent mechanical performance after the short homogenization process followed by hot-extrusion and T6 treatment. Consequently, a good combination of low energy consumption and favorable mechanical properties is obtained.     

In vitro corrosion of Mg–1.21Li –1.12Ca –1Y alloy

The influence of the microstructure on mechanical properties and corrosion behavior of the Mg–1.21Li–1.12Ca–1Y alloy was investigated using OM, SEM, XRD, EPMA, EDS, tensile tests and corrosion measurements. The results demonstrated that the microstructure of the Mg–1.21Li–1.12Ca–1Y alloy was characterized by α-Mg substrate and intermetallic compounds Mg2 Ca and Mg24Y5. Most of the fine Mg2 Ca particles for the as-cast alloy were distributed along the grain boundaries, while for the as-extruded along the extrusion direction. The Mg24Y5 particles with a larger size than the Mg2 Ca particles were positioned inside the grains. The mechanical properties of Mg–1.21Li–1.12Ca–1Y alloy were improved by the grain refinement and dispersion strengthening. Corrosion pits initiated at the α-Mg matrix neighboring the Mg2 Ca particles and subsequently the alloy exhibited general corrosion and filiform corrosion as the corrosion product layer of Mg(OH)2and Mg CO3 became compact and thick.     

Effects of P addition on the microstructure and mechanical properties of Mg–5%Sn–1.25%Si alloy

The effects of Al-P addition on the microstructure and mechanical properties of as-cast Mg–5%Sn–1.25%Si magnesium alloy were investigated. The results show that the phases of the as-cast alloy are composed of α-Mg, Mg2 Sn, Mg2 Si, little P, and AlP. The Chinese character shape Mg2 Si phase changes into a granular morphology by P addition because AlP can act as a heterogeneous nucleation core for the Mg2 Si phase. When 0.225wt% of Al–3.5%P alloy is added, the mechanical properties of the Mg–5%Sn–1.25%Si alloy are greatly improved, and the tensile strength increases from 156 to 191 MPa, an increase of 22.4% compared to the alloy without P addition. When the amount of Al–3.5%P reaches 0.300wt%, a segregation phenomenon occurs in the granular Mg2 Si phase, and the tensile strength and hardness decrease though the elongation increases.     

Effects of Zn content on the microstructure and the mechanical and corrosion properties of as-cast low-alloyed Mg–Zn–Ca alloys

The effects of Zn content on the microstructure and the mechanical and corrosion properties of as-cast low-alloyed Mg–xZn–0.2Ca alloys (x=0.6wt%, 2.0wt%, 2.5wt%, hereafter denoted as 0.6Zn, 2.0Zn, and 2.5Zn alloys, respectively) are investigated. The results show that the Zn content not only influences grain refinement but also induces different phase precipitation behaviors. The as-cast microstructure of the 0.6Zn alloy is composed of α-Mg, Mg₂Ca, and Ca₂Mg₆Zn₃ phases, whereas 2.0Zn and 2.5Zn alloys only contain α-Mg and Ca₂Mg₆Zn₃ phases, as revealed by X-ray diffraction (XRD) and transmission electron microscopy (TEM) analyses. Moreover, with increasing Zn content, both the ultimate tensile strength (UTS) and the elongation to fracture first increase and then decrease. Among the three investigated alloys, the largest UTS (178 MPa) and the highest elongation to fracture (6.5%) are obtained for the 2.0Zn alloy. In addition, the corrosion rate increases with increasing Zn content. This paper provides an updated investigation of the alloy composition–microstructure–property relationships of different Zn-containing Mg–Zn–Ca alloys.     

Influence of stacking fault energy on formation of long period stacking ordered structures in Mg ? Zn? Y ? Zr alloys

The influence of alloying elements on the stacking fault energy (SFE) of Mg ? Y? Zn? Zr alloys was calculated by using first-principles, and the microstructure of as-cast Mg-1.05Y-0 .79Zn-0.07Zr (mole fraction, %) alloy prepared by conventional casting was investigated by SEM, TEM and HRTEM. The block-like long period stacking orde red (LPSO) phase, the lamellar LPSO phase and stacking faults were observed simulta neously and the lamellar LPSO structure an d stacking faults were both formed on (0001)α-Mg habit plane and grown or extended along [010-1]α-Mg direction. The calculation results by the first-principles showed that the addition of Y can sharply decrease the stacking fault energy of the Mg? Zn?Y? Zr alloy, while Zn slightly increases the stacking fault energy of the alloy. The influence of stacking fault energy on the formation of LPSO was di scussed. It shows that LPSO may nucleate directly through stacking faults and the lower stacking fault energy was in favor of formation of LPSO.     

Effect of annealing on the microstructure and mechanical properties of Mg-2.5Zn-0.5Y alloy

The microstructure and mechanical properties of extruded Mg-2.5Zn-0.5Y alloy before and after annealing treatments were investigated. The as-extruded alloy exhibits a yield tensile strength (YTS) of 305.9 MPa and an ultimate tensile strength (UTS) of 354.8 MPa, whereas the elongation is only 4%. After annealing, the YTS and UTS decrease to 150 MPa and 240 MPa, respectively, and the elongation increases to 28%. Interestingly, the annealed alloy maintains an acceptable stress level even after a much higher ductility is achieved. These excellent mechanical properties stem from the combined effects of fine α-Mg dynamic recrystallization (DRX) grains and a homogeneously distributed icosahedral quasicrystalline phase (I-phase) in the α-Mg DRX grains. In particular, the superior ductility originates from the coherent interface of I-phase and α-Mg and from the formation of the secondary twin {1011}–{1012}(38°<1210>) in the tension twin {1012}.     

Microstructural evolution in Al-Zn-Mg-Cu-Sc-Zr alloys during short-time homogenization

Microstructural evolution in a new kind of aluminum (Al) alloy with the chemical composition of Al-8.82Zn-2.08Mg-0.80Cu-0.31Sc-0.3Zr was investigated. It is found that the secondary phase MgZn₂ is completely dissolved into the matrix during a short homogenization treatment (470℃, 1 h), while the primary phase Al₃(Sc,Zr) remains stable. This is due to Sc and Zr additions into the Al alloy, high Zn/Mg mass ratio, and low Cu content. The experimental findings fit well with the results calculated by the homogenization diffusion kinetics equation. The alloy shows an excellent mechanical performance after the short homogenization process followed by hot-extrusion and T6 treatment. Consequently, a good combination of low energy consumption and favorable mechanical properties is obtained.     

Corrosion behavior of as-cast Mg–8Li–3Al+xCe alloy in 3.5wt% NaCl solution

Mg–8Li–3Al+xCe alloys (x = 0.5wt%, 1.0wt%, and 1.5wt%) were prepared through a casting route in an electric resistance furnace under a controlled atmosphere. The cast alloys were characterized by X-ray diffraction, optical microscopy, scanning electron microscopy, and energy-dispersive X-ray spectroscopy. The corrosion behavior of the as-cast Mg–8Li–3Al+xCe alloys were studied under salt spray tests in 3.5wt% NaCl solution at 35°C, in accordance with standard ASTM B–117, in conjunction with potentiodynamic polarization (PDP) tests. The results show that the addition of Ce to Mg–8Li–3Al (LA83) alloy results in the formation of Al₂Ce intermetallic phase, refines both the α-Mg phase and the Mg₁₇Al₁₂ intermetallic phase, and then increases the microhardness of the alloys. The results of PDP and salt spray tests reveal that an increase in Ce content to 1.5wt% decreases the corrosion rate. The best corrosion resistance is observed for the LA83 alloy sample with 1.0wt% Ce.     

Effects of gadolinium addition on the microstructure and mechanical properties of Mg-9Al alloy

This research aims to study the significance of Gd addition (0wt%-2wt%) on the microstructure and mechanical properties of Mg-9Al alloy. The effect of Gd addition on the microstructure was investigated via X-ray diffraction (XRD), optical microscopy, scanning electron microscopy (SEM), and transmission electron microscopy (TEM). The Mg-9Al alloy contained two phases, α-Mg and β-Mg17Al12. Alloying with Gd led to the emergence of a new rectangular-shaped phase, Al₂Gd. The grain size also decreased marginally upon Gd addition. The ultimate tensile strength and microhardness of Mg-9Al alloy increased by 23% and 19%, respectively, upon 1.5wt% Gd addition. We observed that, although Mg-9Al-2.0Gd alloy exhibited the smallest grain size (181 μm) and the highest dislocation density (5.1×1010 m-2) among the investigated compositions, the Mg-9Al-1.5Gd alloy displayed the best mechanical properties. This anomalous behavior was observed because the Al₂Gd phase was uniformly distributed and present in abundance in Mg-9Al-1.5Gd alloy, whereas it was coarsened and asymmetrically conglomerated in Mg-9Al-2.0Gd.     

Effects of Gd solutes on hardness and yield strength of Mg alloys

Relative contribution of individual strengthening mechanisms to the yield strength of Mg–0–15 wt%Gd alloys were investigated.Alloys with different grain size were prepared by adding Zr and hot extrusion.Hardness and tensile/compression yield strength were tested on the alloys after solid solution treatment and extrusion.HallPetch constants were calculated with hardness and tensile/compressive data.The results showed that the hardness of Mg–Gd alloys with similar Gd content and different grain size were almost the same,which indicates that grain size had little effect on hardness.The hardness linearly increased with rising Gd content(d H_v/dc≈25 kg mm~(-2)/at%Gd).The tensile and compressive yield strengths enhanced with the increase of Gd content for all alloys in different conditions.In addition,the tensile/compressive(t/c)yield asymmetry of extruded alloys decreased with increasing Gd content.Large t/c yield asymmetry ratio(1.77)was observed for pure Mg,and with increasing Gd content this value decreased to 1.With the increasing of tensile strength,the stress intensity factor,k_y,decreased from 0.27 MPa m~(1/2)for Mg–2 wt%Gd alloy to 0.19 MPa m~(1/2) for Mg–5 wt%Gd alloy,then increased to 0.29 MPa m~(1/2) for Mg–15 wt%Gd alloy.However,k_yincreased linearly form 0.16–0.31 MPa for compression test.The influence of grain size strengthening was eliminated,and the yield strength of tension and compression both linearly increased with c~n,where c is the atom concentration of Gd,and n=1/2 or 2/3.     

Preparation, microstructure and degradation performance of biomedical magnesium alloy fine wires

With the development of new biodegradable Mg alloy implant devices, the potential applications of biomedical Mg alloy fine wires are realized and explored gradually. In this study, we prepared three kinds of Mg alloy fine wires containing 4 wt% RE(Gd/Y/Nd) and 0.4 wt% Zn with the diameter less than 0.4 μm through casting, hot extruding and multi-pass cold drawing combined with intermediated annealing process. Their microstructures, mechanical and degradation properties were investigated. In comparison with the corresponding as-extruded alloy, the final fine wire has significantly refined grain with an average size of 3–4 μm, and meanwhile shows higher yield strength but lower ductility at room temperature. The degradation tests results and surface morphologies observations indicate that Mg–4Gd–0.4Zn and Mg–4Nd–0.4Zn fine wires have similar good corrosion resistance and the uniform corrosion behavior in SBF solution. By contrast, Mg–4Y–0.4Zn fine wire shows a poor corrosion resistance and the pitting corrosion behavior.     

Effect of homogenization process on the hardness of Zn–Al–Cu alloys

The effect of a homogenizing treatment on the hardness of as-cast Zn–Al–Cu alloys was investigated. Eight alloy compositions were prepared and homogenized at 350 ℃ for 180 h, and their Rockwell “B” hardness was subsequently measured. All the specimens were analyzed by X-ray diffraction and metallographically prepared for observation by optical microscopy and scanning electron microscopy. The results of the present work indicated that the hardness of both alloys (as-cast and homogenized) increased with increasing Al and Cu contents; this increased hardness is likely related to the presence of the θ and τ' phases. A regression equation was obtained to determine the hardness of the homogenized alloys as a function of their chemical composition and processing parameters, such as homogenization time and temperature, used in their preparation.     

摩擦表面合金化法开发一种 Mg–Zn 表面合金:模拟体液中的体外降解研究

A new variant of friction-assisted process named friction surface alloying (FSA) for developing surface alloys was demonstrated in the present work. In FSA, the dispersed phase is melted and allowed to react with the matrix material to form an alloy at the surface of a metallic substrate. In the present work, magnesium (Mg) sheets and zinc (Zn) powder were selected, and fine grained (~3.5 μm) Mg–Zn surface alloy with improved hardness was produced by FSA. X-ray diffraction studies confirmed the formation of intermetallic phases of Mg and Zn at the surface. From the in vitro degradation studies carried out by immersing in simulated body fluids, a lower corrosion rate was observed for the Mg–Zn surface alloy compared with pure Mg. The surface morphologies after immersion studies indicated large degraded areas on the base Mg compared with Mg–Zn. The results demonstrate the potential of FSA in developing Mg-based surface alloys without melting the substrate to impart better surface properties.     

Developing Mg–Zn surface alloy by friction surface allosying: In vitro degradation studies in simulated body fluids

A new variant of friction-assisted process named friction surface alloying(FSA) for developing surface alloys was demonstrated in the present work. In FSA, the dispersed phase is melted and allowed to react with the matrix material to form an alloy at the surface of a metallic substrate. In the present work, magnesium(Mg) sheets and zinc(Zn) powder were selected, and fine grained(～3.5 μm) Mg–Zn surface alloy with improved hardness was produced by FSA. X-ray diffraction studies confirmed the formation of intermetallic phases of Mg and Zn at the surface. From the in vitro degradation studies carried out by immersing in simulated body fluids, a lower corrosion rate was observed for the Mg–Zn surface alloy compared with pure Mg. The surface morphologies after immersion studies indicated large degraded areas on the base Mg compared with Mg–Zn. The results demonstrate the potential of FSA in developing Mg-based surface alloys without melting the substrate to impart better surface properties.     

Effect of Zn addition on microstructure and mechanical properties of an Al–Mg–Si alloy

In the present work, an Al–0.66Mg–0.85Si–0.2Cu alloy with Zn addition was investigated by electron back scattering diffraction(EBSD), high resolution electron microscopy(HREM), tensile and Erichsen tests. The mechanical properties of the alloy after pre-aging met the standards of sheet forming. After paint baking, the yield strength of the alloy was improved apparently. GP(Ⅱ) zones and η’phases were formed during aging process due to Zn addition. With the precipitation of GP zones, β″ phases, GP(Ⅱ) zones and η’phases, the alloys displayed excellent mechanical properties.     

Effect of Al on microstructure and mechanical properties of as-extruded Mg–1Mn alloy sheet

The effect of Al addition on microstructure and mechanical properties of hot extruded Mg–1 Mn alloy sheet was investigated. The results revealed that the dynamic recrystallization was promoted by increasing Al content. The ultimate tensile strength and yield strength of the alloy increased with the increase of Al content. The Mg–9 Al–1 Mn alloy exhibited the highest strength, with tensile strength of 308 MPa, 307 MPa, 319 MPa, yield strength of 199 MPa, 207 MPa, 220 MPa and the elongation of 20.9%, 20.1%, 19.2% in 0°, 45°, 90°, respectively.The high strength was mainly attributed to the formation of fine dynamically recrystallized grains and large amounts of the second phase. The strengthening mechanism of the alloys was explained.     

Enhanced ductility of Mg–3Al–1Zn alloy reinforced with short length multiwalled carbon nanotubes using a powder metallurgy method

Mg–3Al–1Zn–CNTs composites, with different weight fractions(0.25–1.0 wt%) of carbon nanotubes(CNTs) were successfully fabricated via a powder metallurgy method. The processing parameters were adopted in such a way to have uniform dispersion of short length CNTs without any damage, as well as re fi ned and dissolved β phases structures throughout the composite matrix. The composite exhibited impressive increase in microhardness(about+23%) and tensile failure strain value(about+98%) without signi fi cant compromise in tensile strength, compared to the un-reinforced Mg–3Al–1Zn alloy. The synthesized composites can be used in automotive and aerospace industries due to their low density and high speci fic strength.     

Effects of Sn addition on microstructure and mechanical properties of Mg- Zn-Al alloys

The effects of Sn addition(0, 0.5, 1.0, 2.0 and 3 wt%) on microstructure of Mg-4Zn-1.5Al alloy in cast and extruded states were investigated, and the mechanical properties of as-extruded Mg-4Zn-1.5Al-xSn studied. The experimental results showed that the as-cast Mg-4Zn-1.5Al alloy was composed of two phases α-Mg and Mg_(32)(Al, Zn)_(49), while Sn-containing alloys consisted of α-Mg, Mg_(32)(Al, Zn)_(49) and Mg_2Sn phases, and Mg_(32)(Al, Zn)_(49) was not detected after extruding due to that the most of them dissolved into the matrix during the homogenized treatment. The addition of Sn refined the grains of as-cast and as-extruded Mg-Zn-Al alloys obviously. It was noted that the basal texture intensity reduced with increasing Sn content significantly in as-extruded Mg-Zn-Al alloys. The tensile tests results indicated that Sn addition improve the tensile strength of the extruded alloys,while it had a harmful effect on the ductility. When the addition of Sn was 2 wt%, the ultimate tensile strength(UTS), yield strength(YS) and elongation(ε_f) of the alloy were 280 MPa, 147 MPa and 17.4%, respectively.