大变形量Al-Zn-Mg-Cu合金的热轧板再结晶行为

采用光学显微镜、维氏硬度计和透射电子显微镜研究Al-Zn-Mg-Cu合金大变形热轧板退火过程中的组织演变和力学性能变化,探讨再结晶形核和长大机制,并通过分析位错和储存能变化规律研究动态回复对再结晶的影响。研究结果表明:Al-Zn-Mg-Cu合金在390℃热轧变形时,其主要软化机理为动态回复;当变形至90%时,其组织由直径为0.3～0.6μm的位错胞和亚晶组成,这种回复时发生的多边形化促进了随后退火过程中静态再结晶的进行。根据硬度曲线和组织分析确定总变形量为90%的Al-Zn-Mg-Cu热轧板再结晶起始温度为400℃,完全再结晶温度为420℃;超过450℃时再结晶晶粒明显长大,再结晶形核机制以亚晶合并形核为主。     

轧制塑性变形对Zr65Al7.5Cu12.5Ni10Ag5非晶合金力学性能的影响

采用维氏显微硬度仪、扫描电子显微镜对铸态、轧制态Zr₆₅Al_7.5Cu_12.5Ni₁₀Ag₅非晶合金的硬度及剪切带形貌进行了研究,并对轧制变形量与合金的力学性能之间的关系进行了分析。结果发现,在室温轧制条件下,该合金最大变形量达到了95%;铸态试样的半圆形剪切带规律、平滑,随着轧制变形量的增加剪切带形貌变得越来越混乱,合金的硬度总体呈下降趋势。     

铝合金轮圈压铸充型凝固过程模拟分析

针对铝合金的压铸工艺特点和充型凝固过程的不透明性,采用华铸CAE软件对铸件进行模流分析,预测铝合金轮圈压铸缺陷位置,优化模具结构设计.模拟结果显示,采用双流道充型平稳,温度场分布均匀,具有较少的气体夹杂和冷隔等倾向,压铸件整体质量较高.     

Ce对铝青铜合金粉体材料涂层微观组织结构的影响

利用等离子喷焊技术,将自主研究开发的多元铜合金粉体(含Ce和不含Ce)涂覆在45等对熔覆层表面微观组织观察,采用X射线衍射、表面EDS、EPMA等分析手段,研究Ce在多元铝青铜粉末熔覆层中的分布及其对微观组织结构的影响.结果表明:稀土Ce在多元铝青铜合金粉体材料涂层中以化合物的形式存在,主要富集在晶界,少量分布在晶粒内...     

预处理对高应变速率轧制镁合金板材组织均匀性和力学性能的影响

传统的镁合金板材加工技术存在生产效率低、成本偏高和成形性能不够理想等局限.本论文采用高应变速率轧制对AZ31镁合金进行轧制,对比研究了两种预处理方法对板材组织性能的影响.结果表明,高应变速率轧制是获得具有细小晶粒组织和良好综合力学性能的镁合金板材的有效手段.经过预变形+均匀化的预处理,高应变速率轧制板材的组织均匀性得到...     

低合金钢中合金元素对基体的作用及性能影响

选取低合金钢12Cr1MoV作为研究材料,通过分析表明,12Cr1MoV钢中存在2种主要结构模型:不含C单元-αFe和含C单元-αFe-C。在此基础上,建立相应模型,利用MaterialsStudio软件的CASTEP模块对模型进行计算,计算出基体的结合能、费米能级,从而分析出不同合金元素对基体的腐蚀性及对稳定性的影响。研究表明,对于含C基体和不含C基体有以下共同结论:1)对于提高基体的稳定性,Mo元素的作用要强于Gr元素与V元素;2)对于提高基体的抗氧化性,Cr元素的作用要强于Mo与V元素。     

细WC添加量对Ni基WC喷焊涂层性能的影响

采用金相显微镜和X射线衍射仪分析了氧乙炔火焰喷焊WC含量不同的Ni基WC涂层的显微组织和相结构,采用湿砂橡胶轮式磨粒磨损实验机对各涂层的抗磨粒磨损性能进行了比较研究,并采用扫描电镜观察了喷焊粉末的形貌和喷焊层的磨损形貌.结果表明,喷焊层的组织为在γ-Ni固溶体基体上弥散分布着细小的碳(硼)化物硬质相,这些细小的硬质相主...     

点支式玻璃建筑中铸铝支承件承载性能

为了研究点支式玻璃建筑中铸铝支承件的承载性能,对3种典型铸铝支承件进行了足尺模型试验研究。按照实际工程中支承件的形式与尺寸制造模具,采用ZL105-T1和ZL111-T6这种铝合金材料铸造成足尺模型试件,借助万能试验机对试件进行加载试验,得出了试件的屈服荷载与极限荷载。根据试件的实际几何尺寸与材料属性,建立有限元模型对试验过程进行数值模拟。有限元分析结果与试验数据吻合良好,验证了有限元模型的可靠性。试验研究与有限元分析表明铸铝支承件的承载力较高,可以在实际工程中应用。     

Improvement of pitting corrosion resistance for Al-Cu alloy in sodium chloride solution through equal-channel angular pressing

Significant corrosion resistance improvement was achieved in solid-solution treated (T4) Al-Cu alloy after severe grain refinement through equal-channel angular pressing. The bulk ultrafine-grained Al-Cu alloy with grain sizes of 200 ? 300 nm has higher pitting potential (elevated by about 34 mV, SCE) and lower corrosion current density (decreased by about 3.88 μA/cm²) in polarization tests than the as-T4 alloy, and increased polarization resistance (increased by about 5.7 k ?·cm²) in electrochemical impendence spectrum tests, along with alleviated corrosion damage in immersion tests. Two factors responds to the improved corrosion resistance of the alloy: the first is the refinement of residual θ -phase (Al2Cu) particles leading to the lower micro-galvanic currents and reduced susceptibilities to pitting corrosion, the second is the mass of strain-induced crystalline defects provid ing more nucleation sites for the formation of more volume fractions of stable oxide film.     

Influence of stacking fault energy on formation of long period stacking ordered structures in Mg ? Zn? Y ? Zr alloys

The influence of alloying elements on the stacking fault energy (SFE) of Mg ? Y? Zn? Zr alloys was calculated by using first-principles, and the microstructure of as-cast Mg-1.05Y-0 .79Zn-0.07Zr (mole fraction, %) alloy prepared by conventional casting was investigated by SEM, TEM and HRTEM. The block-like long period stacking orde red (LPSO) phase, the lamellar LPSO phase and stacking faults were observed simulta neously and the lamellar LPSO structure an d stacking faults were both formed on (0001)α-Mg habit plane and grown or extended along [010-1]α-Mg direction. The calculation results by the first-principles showed that the addition of Y can sharply decrease the stacking fault energy of the Mg? Zn?Y? Zr alloy, while Zn slightly increases the stacking fault energy of the alloy. The influence of stacking fault energy on the formation of LPSO was di scussed. It shows that LPSO may nucleate directly through stacking faults and the lower stacking fault energy was in favor of formation of LPSO.