细纱牵伸系统关键因素对成纱质量影响机理的探讨

针对细纱机V型牵伸系统中后区曲线牵伸型式、前区隔距等影响成纱条干质量的关键因素作了有关实验和分析，探讨了其影响成纱质量的机理。     

棉/涤纶长丝Sirofil复合纱成纱工艺性能研究

以低弹涤纶长丝和精梳纯棉粗纱为原料,纺制不同捻度、不同喂入间距、不同长丝预张力的Sirofil复合纱,并测试了纱线的强力、条干和毛羽.通过正交试验分析方法,得到实验范围内棉/涤纶长丝Sirofil复合纱的优化纺纱工艺参数为捻系数321,长丝须条间距6mm,长丝张力片重量3g.     

国产牵伸胶辊在引进细纱机上的应用

<正>胶辊是牵伸装置最重要的部件,其性能和表面状态的好坏,对成纱条干、纱疵、成纱强力、断头率及     

INA-V牵伸的牵伸机理分析

对ＩＮＡ－Ｖ牵伸的后区牵伸机理进行了分析（摩擦力界分布、纤维变速点分布、纤维伸直效果及粗纱捻回的变化）,并进行了纱线质量的对比试验。     

须条与长丝间距对Sirofil成纱结构性能的影响

分析了Sirofil纺纱过程中“V”形区的动态变化及粗纱须条与长丝间距大小对“V”形区形状和单纱受力的影响,认为间距增大会使“V”形区夹角增大、单纱段长度变长,并以此为依据,保持其他工艺参数不变,改变粗纱与长丝间距大小,试纺Sirofil纱,通过理论分析和实验比较讨论间距大小对Sirofil成纱结构性能的影响。结果表明：随着间距增大,成纱直径系数趋小、毛羽减少、强伸性与条干均呈非单调性变化;综合考虑成纱结构和性能,在其他参数相同时,Sirofil最佳成纱间距为12～16mm。     

棉纱条干均匀度的探讨

条干不匀是棉纱评等的重要指标.条干不匀不仅增加纺纱断头率,而且严重影响织物的外观.介绍了影响棉纱条干均匀度的一些因素,并通过正交试验对细纱工艺参数进行优化,从而得出纺制14.6 tex精梳棉纱最佳的粗纱捻系数为102、胶圈钳口隔距为3.5 mm、后区牵伸倍数为1.30倍、后区隔距为30 mm.     

赛络纺与赛络菲尔纺成纱性能对比

为了了解毛/涤赛络菲尔复合纱与纯毛赛络纺纱线性能特点的差异,在传统环锭细纱机上加装1个长丝喂入装置和1个粗纱喂入装置纺制毛/涤赛络菲尔复合纱,在相同的传统环锭细纱机上加装2个粗纱喂入装置纺制纯毛赛络纺纱线;在捻系数相同的条件下,纺制了29tex的毛/涤赛络菲尔复合纱与纯毛赛络纺纱线,对其力学性能、条干和毛羽进行了测试和对比分析.结果表明:毛/涤赛络菲尔复合纱的断裂强力高于赛罗纺纱线;赛络菲尔复合纱的毛羽比赛络纺纱线的毛羽多;捻系数小于420时,赛络菲尔复合纱的条干比赛络纺纱线的好.     

涤棉赛络菲尔纱纺纱实践

通过对三种不同纱支的涤棉赛络菲尔纱在不同捻度和须条间距下进行的试验,得出了纺纱工艺参数(捻系数、须条间距)与纱线质量(强度、条干、毛羽)的关系,找到了三种不同纱支纺纱的较佳工艺组合,为涤棉赛络菲尔纺纱实践提供了参考。     

精梳绒线疵点成因与防止办法

1 条干不匀1.1 原因 (1)原料选用不当,质量较差,达不到所纺纱支的要求;(2)几种原料配用,等级差异大,混合不均;(3)粗纱条干不匀率和重量不匀率偏大;(4)细纱牵伸倍数过大或后牵伸太大;(5)罗拉隔距不适当,皮圈钳口的隔距块选择不当;(6)粗纱的含油率过高或过低,油水比例不当;(7)车间温湿度调节不当;(8)前纺工艺道数不够;(9)粗纱捻度过大;(10)罗拉偏心弯曲,在纱条上呈周期性不匀;(11)粗纱退卷回转不匀,产生意外牵伸;(12)导纱动程跑偏或喂入喇叭     

网格圈负压式集聚纺集聚须条附加捻度传递长度研究

研究网格圈负压式集聚纺集聚区须条的捻回传递,提出了直线形集聚斜槽集聚区须条附加捻度传递的概念.通过力学分析,建立了集聚区附加捻度传递长度的微分方程组模型,并得到模型的解析解.通过对纺制15.3 tex纯棉集聚纱的模拟计算,得知集聚须条半径、集聚须条与网格圈之间的摩擦因数、集聚斜槽倾角、集聚负压等因素对须条附加捻度传递长度的影响较为显著,并得到其附加捻度传递长度一般在10～22 mm,研究结论为直线形集聚槽槽长的设计提供理论指导.     

基于花式纱线结构的抗静电羊绒织物的开发

以涤纶基导电长丝为芯纱、锦纶低弹丝为固结纱、羊绒粗纱经牵伸后为饰纱,开发了4种抗静电羊绒花式纱线（花式平线、波形线各2种）,并分别制成纬平织物.对织物的抗静电性能进行测试,对比试验结果表明,抗静电羊绒花式纱线织物的电荷面密度仅为同线密度纯羊绒织物的1/8.同时分析了花式纱线的结构和包缠捻度的大小对织物抗静电性能的影响,研究发现：花式平线的导电效果优于波形线;随着捻度增加,由抗静电羊绒花式纱线制成的织物电荷面密度有减小的迹象.     

优化工艺减少赛络纺牛仔纱毛羽的探讨

探讨了由普通细纱机自行改造的赛络纺纱机减少牛仔纱毛羽的工艺条件.正交试验选取前区隔距、纱线捻度、后区牵伸、钢丝圈型号、锭速和喇叭双口隔距等6个工艺参数为考察因素,通过极差分析、回归分析、双因子交互作用效应分析,最终选定最优纺纱工艺为:喇叭双口隔距8 mm,锭速12 000 r/min,钢丝圈6903 9#,前区隔距45 mm,后区牵伸倍数1.10,捻度30捻/10cm;按照此最优工艺生产的纱线毛羽最少,平均每米纱线1 mm以上毛羽数为69.16根,3 mm以上毛羽数为0.52根.     

The Analysis of the Untwisting and Retwisting Methods in Determining the Twist of OE Yarn

The twists of twelve kinds of the cotton OE yarns in different machine twists and different yarn linear density have been determined by one time back twisting and twisting method, triple twisting method and double twisting method. The quantitative analysis of the measurement principles of all the untwisting and retwisting methods has been made by the writers. It is theoretically and practically concluded that for twelve kinds of the cotton OE yarns the difference between the twist determined by triple twisting method and machine twist is the lowest and there is measuring method error in determining the twist of OE yarn by all the untwisting and retwisting methods.     

Analysis on the Characterization of the Twist Insertion Level and Its Effect of the Compact and Ring Spun Yarns

In this paper,the difference of the twist insertion levels of the compact and ring span yarns of the same count is analyzed based on the relationship of the yarn twist factor to the twist angle and the bulk density.It is proposed that the relationship of the twist angle,twist level,and the yarn diameter should be synthetically considered when evaluating the twist insertion level of the compact yarn.The twist angle of the compact yarn is smaller than that of the ring yarn with the same twist insertion level.This results from the ordered fiber arrangement and compact structure of the compact yarn.Experiment was conducted to verify the conclusions.It is also discovered that the selection of the twist factor of the compact yarn,which can be usually lower than that of the ring yarn by 10％-15％,can be determined based on the yarn tensile strength.     

REPORT ON A PROJECT AIMED AT INCREASING THE STRENGTH OF FRICTION SPUN YARN BY USING A FALSE TWIST PROCESS

The lower strength of friction spun yarns has became a key problem that hinder the develop-ment of friction spinning,especially in high speeds and fine yarns.In this paper a project aimed atincreasing the strength of friction spun yarns by using a false twist process has been made.In re-ported experiment false twist was inserted into the yarn which has been formed on a friction spin-ning machine,so that it made the yarn untwist at first,then regain the twist.In the meantime draftwas applied to generate more tension than that which had been experienced during yarn formationon the friction spinning machine.It made the yarn reforming and the loosely bound fibres in thefriction spun yarn formed due to extremely low tension on the friction spinning machine becametighter.Results indicate that with the proper draft,tension and false twist the tenacity of processedyarn will increase more than 10%.This project is an attempt to discover whether improvements can be made and whether it isworth pursuing research into modifications of yarn structure.The results imply that if the yarntension can be raised during yarn formation on the friction spinning machine or a chance is offeredto the yarn to reform after the yarn formation the yarn tenacity will be increased obviously.