Investigation on microwave heating for direct leaching of chalcopyrite ores and concentrates

The use of microwave energy in materials processing is a relatively new development presenting numerous advantages because of the rapid heating feature. Microwave technology has great potential to improve the extraction efficiency of metals in terms of both a reduction in required leaching time and an increase in the recovery of valuable metals. This method is especially pertinent in view of the increased demand for environment-friendly processes. In the present study, the influence of microwave heating on the direct leaching of chalcopyrite ores and concentrates were investigated. The results of microwave leaching experiments were compared with those obtained under conventional conditions. During these processes, parameters such as leaching media, temperature, and time have been worked to determine the optimum conditions for proper copper dissolution. Experimental results show that microwave leaching is more efficient than conventional leaching. The optimum leaching conditions for microwave leaching are the solid-to-liquid ratio of 1:100 g/mL, the temperature of 140℃, the solution of 0.5 M H₂SO₄ + 0.05 M Fe₂(SO₄)₃, and the time of 1 h.     

Microwave sintering of Ca<Subscript>0.6</Subscript>La<Subscript>0.2667</Subscript>TiO<Subscript>3</Subscript> microwave dielectric ceramics

Ca_0.6La_0.2667TiO₃ ceramics were prepared by conventional and microwave sintering techniques and their sinterability, microstructure, and microwave dielectric properties were investigated in detail for comparison. Densified Ca_0.6La_0.2667TiO₃ ceramics were obtained by microwave sintering at 1350°C for 30 min and by conventional sintering at 1450°C for 4 h. An unusual phenomenon was found that some larger grains (grain size range: 8–10 μm) inclined to assemble in one area but some smaller ones (grain size range: 2–4 μm) inclined to gather in another area in the microwave sintered ceramics. The microwave dielectric properties of Ca_0.6La_0.2667TiO₃ ceramics prepared by microwave sintering at 1350°C were as follows: dielectric constant (ɛ _r) = 119.6, quality factor (Qf) = 17858.5 GHz, and temperature coefficient of resonant frequency (τ _f) = 155.5 ppm/°C. In contrast, the microwave dielectric properties of the ceramics prepared by conventional sintering at 1450°C were ɛ _r = 117.4, Qf = 13375 GHz, and τ _f = 217.2 ppm/°C.     

Synthesis and Structure of Polypyrrole Derivatives／V2O5 Nanocomposites

Poly ( N, N, N-trimethyl ( 2-pyrrol-l-yl ) ethyl ammonium iodide )/V2O5 ( PTPAI/V2O5) nanocomposites were synthesized by sol-gel method. This method involved formation of vanadium pentoxide xerogel in the prcscnce of polypyrrole derivatives solution. X-ray diffraction(XRD) indicated that the polypyrrole derivative particles encapsulated in the fibrous V2O5 network and the layered distance significantly increased from 1. 077 39 to 1. 354 56 nm. The interaction between polypyrrole and V2O5 in the ‘nanocomposites‘ was characterized by IR spectroscopy. The Scanning Electron Microscope(SEM) micrographs reveal the structural contrasts between the hybrid materials and the pristine vanadium oxide xerogel.     

Shear-thinning behavior of the CaO-SiO2-CaF2-Si3N4 system mold flux and its practical application

Satisfying the mold-flux performance requirements for high-speed continuous casting necessitates the development of a new non-Newtonian-fluid mold flux with shear-thinning behavior, i.e., a mold flux whose viscosity is relatively high under lower shear rates and relatively low under higher shear rates. In this work, a mold flux that exhibits shear-thinning behavior was developed by adding different amounts of Si₃N₄ to the CaO-SiO₂-CaF₂ mold flux. The shear-thinning behavior was investigated using a rotational viscometer. In addition, the microstructure of the newly prepared slags was studied by high-temperature Raman spectroscopy and X-ray photoelectron spectroscopy. The results showed that the mechanism of shear-thinning was attributable to a temporary viscosity loss caused by the one-way shear stress, whereas the corresponding magnitude of shear-thinning was closely related to the degree of polymerization (DP). Finally, the non-Newtonian fluid mold flux was used for laboratory casting tests, which revealed that the mold flux could reduce slag entrapment and positively affect the continuous casting optimization.     

Electro-deoxidation of V<Subscript>2</Subscript>O<Subscript>3</Subscript> in molten CaCl<Subscript>2</Subscript>-NaCl-CaO

The electro-deoxidation of V₂O₃ precursors was studied. Experiments were carried out with a two-terminal electrochemical cell, which was comprised of a molten electrolyte of CaCl₂ and NaCl with additions of CaO, a cathode of compact V₂O₃, and a graphite anode under the potential of 3.0 V at 1173 K. The phase constitution and composition as well as the morphology of the samples were studied by X-ray diffraction (XRD) and scanning electron microscopy (SEM). 3 g of V₂O₃ could be converted to vanadium metal powder within the processing time of 8 h. The kinetic pathway was investigated by analyzing the product phase in samples prepared at different reduction stages. CaO added in the reduction path of V₂O₃ formed the intermediate product CaV₂O₄.     

Synthesis of WC powder through microwave heating of WO3-C mixture

A simple, easy, and low-cost process for the fabrication of tungsten carbide (WC) powder through microwave heating of WO₃-C mixtures was developed. Thermodynamic calculations and experimental investigations were carried out for WO₃-C and W-C systems, and a formation mechanism was proposed. In the results, for the synthesis of WC, the use of over stoichiometric amount of C together with a specially assembled experimental setup (which effectively retains heat in the system) is necessary. The WC powder is successfully obtained by heating WO₃:5C mixture for 900s in a domestic microwave oven.     

Catalysis of organic pollutant photodegradation by metal phthalocyanines immobilized on TiO<Subscript>2</Subscript>@SiO<Subscript>2</Subscript>

A TiO2@SiO2 hybrid support was prepared by the sol-precipitation method using n-octylamine as a template.The photocatalyst manganese phthalocyanine tetrasulfonic acid (MnPcS) was immobilized on the support to form MnPcS-TiO2@SiO2.X-ray diffraction (XRD) and UV-Visible diffuse reflectance spectra (UV-Vis DRS) were employed to characterize the catalyst.The photocatalytic degradation of rhodamine B (RhB) and the catalytic oxidation of o-phenylenediamine (OPDA) under visible light irradiation were used as probe reactions.The mineralization efficiency and the degradation mechanism were evaluated using chemical oxygen demand (COD Cr) assays and electron spin resonance (ESR),respectively.RhB was efficiently degraded by immobilized MnPcS-TiO2@SiO2 under visible light irradiation.Complete decolorization of RhB occurred after 240 min of irradiation and 64.02% COD Cr removal occurred after 24 h of irradiation.ESR results indicated that the oxidation process was dominated by the hydroxyl radical (·OH) and superoxide radical (O-·2) generated in the system.     

微波辐照下均分散氧化亚铜超细粒子的制备

在微波辐射条件下,用沉淀法制备了氧化亚铜均分散超细粒子,实验表明：随加热方式、CuSO4浓度、表面活性剂或螯合剂的不同,粒子的开状呈方形、雪花形、球形多种形态,特别是雪花形粒子,尚未见文献报道,与传统加热方式相比,微波辐照制备的粒子均分散性更好、形状更规整。     

Photocatalytic degradation of metronidazole in aqueous solution by niobate K<Subscript>6</Subscript>Nb<Subscript>10.8</Subscript>O<Subscript>30</Subscript>

The photocatalytic degradation of antibiotic metroni-dazole in aqueous solution by niobate K6Nb10.8O30 photocatalyst that was prepared using a soft-chemical method was studied by Fourier transform infrared spectroscopy and UV-Vis absorption spectrum. Metronidazole is very stable and is difficult to degrade under UV irradiation. K6Nb10.8O30 photocatalyst cannot degrade metronidazole without UV irradiation and shows very high photo-catalytic activity for the degradation of metronidazole under UV irradiation. The photocatalytic degradation rate of metronidazole increased with increasing the dosage of K6Nb10.8O30 photocatalyst. The photocatalytic degradation reaction of metronidazole by nio-bate K6Nb10.8O30 follows the first-order kinetic equation.     

Microwave absorption properties of SiC@SiO2@Fe3O4 hybrids in the 2-18 GHz range

To enhance the microwave absorption performance of silicon carbide nanowires (SiCNWs), SiO₂ nanoshells with a thickness of approximately 2 nm and Fe₃O₄ nanoparticles were grown on the surface of SiCNWs to form SiC@SiO₂@Fe₃O₄ hybrids. The microwave absorption performance of the SiC@SiO₂@Fe₃O₄ hybrids with different thicknesses was investigated in the frequency range from 2 to 18 GHz using a free-space antenna-based system. The results indicate that SiC@SiO₂@Fe₃O₄ hybrids exhibit improved microwave absorption. In particular, in the case of an SiC@SiO₂ to iron(Ⅲ) acetylacetonate mass ratio of 1:3, the microwave absorption with an absorber of 2-mm thickness exhibited a minimum reflection loss of -39.58 dB at 12.24 GHz. With respect to the enhanced microwave absorption mechanism, the Fe₃O₄ nanoparticles coated on SiC@SiO₂ nanowires are proposed to balance the permeability and permittivity of the materials, contributing to the microwave attenuation.     

Extraction of vanadium from high calcium vanadium slag using direct roasting and soda leaching

The extraction of vanadium from high calcium vanadium slag was attempted by direct roasting and soda leaching. The oxidation process of the vanadium slag at different temperatures was investigated by X-ray diffraction (XRD), scanning electron microscopy (SEM), and energy dispersive spectroscopy (EDS). The effects of roasting temperature, roasting time, Na₂CO₃ concentration, leaching temperature, leaching time, and liquid to solid ratio on the extraction of vanadium were studied. The results showed that olivine phases and spinel phases in the vanadium slag were completely decomposed at 500 and 800℃, respectively. Vanadium-rich phases were formed at above 850℃. The leaching rate of vanadium reached above 90% under the optimum conditions:roasting temperature of 850℃, roasting time of 60 min, Na₂CO₃ concentration of 160 g/L, leaching temperature of 95℃, leaching time of 150 min, and liquid to solid ratio of 10:1 mL/g. The main impurities were Si and P in the leach liquor.     

Microstructure,mechanical properties,and wear resistance of VC<Subscript>p</Subscript>-reinforced Fe-matrix composites treated by Q&amp;P process

A quenching and partitioning (Q&P) process was applied to vanadium carbide particle (VCp)-reinforced Fe-matrix composites (VC-Fe-MCs) to obtain a multiphase microstructure comprising VC, V₈C₇, M₃C, α-Fe, and γ-Fe. The effects of the austenitizing temperature and the quenching temperature on the microstructure, mechanical properties, and wear resistance of the VC-Fe-MCs were studied. The results show that the size of the carbide became coarse and that the shape of some particles began to transform from diffused graininess into a chrysanthemum-shaped structure with increasing austenitizing temperature. The microhardness decreased with increasing austenitizing temperature but substantially increased after wear testing compared with the microhardness before wear testing; the microhardness values improved by 20.0% ±2.5%. Retained austenite enhanced the impact toughness and promoted the transformation-induced plasticity (TRIP) effect to improve wear resistance under certain load conditions.     

Fast formation of NaA zeolite membrane in the microwave field

NaA zeolite membrane was successfully synthesized on the porous α-Al₂O₃ support by microwave heating. The synthesis of NaA zeolite membrane in the microwave field only needs 15 min and the synthesis time is 10 times shorter than that by conventional heating. SEM characterization indicates that the zeolite crystals in the NaA zeolite membrane synthesized by microwave heating are uniform in size; the membrane thickness is about 4 μm and is thinner than that of the NaA zeolite membrane synthesized by conventional heating. Gas permeation studies indicate that the permeances of the NaA zeolite membrane synthesized by microwave heating are 3–4 times higher than those of the NaA zeolite membrane synthesized by conventional heating, while their permselectivities are comparable.     

微波辐射与常规加热下催化分解NO动力学比较

以Cu/ZSM_5为催化剂,在新型微波催化反应器上进行了微波协同催化分解NO反应.初步探讨了微波协同催化分解NO反应的宏观动力学,并与常规加热条件下催化分解NO反应的宏观动力进行了对比.计算结果表明：在微波辐射条件下,该反应的活化能为14.6 kJ/mol.而常规加热条件下,该反应的活化能为75.6 kJ/mol.微波辐射条件下该反应活化能仅仅是常规加热条件下该反应活化能的1/5.177.这说明微波作用不仅具有致热效应,而且大大降低了反应活化能,具有微波催化效应.     

Preparation and radar-absorbing properties of Al<Subscript>2</Subscript>O<Subscript>3</Subscript>/TiO<Subscript>2</Subscript>/Fe<Subscript>2</Subscript>O<Subscript>3</Subscript>/Yb<Subscript>2</Subscript>O<Subscript>3</Subscript> composite powder

Al₂O₃/TiO₂/Fe₂O₃/Yb₂O₃ composite powder was synthesized via the sol-gel method. The structure, morphology, and radar-absorption properties of the composite powder were characterized by transmission electron microscopy, X-ray diffraction analysis and RF impedance analysis. The results show that two types of particles exist in the composite powder. One is irregular flakes (100-200 nm) and the other is spherical Al₂O₃ particles (smaller than 80 nm). Electromagnetic wave attenuation is mostly achieved by dielectric loss. The maximum value of the dissipation factor reaches 0.76 (at 15.68 GHz) in the frequency range of 2-18 GHz. The electromagnetic absorption of waves covers 2-18 GHz with the matching thicknesses of 1.5-4.5 mm. The absorption peak shifts to the lower-frequency area with increasing matching thickness. The effective absorption band covers the frequency range of 2.16-9.76 GHz, and the maximum absorption peak reaches -20.18 dB with a matching thickness of 3.5 mm at a frequency of 3.52 GHz.     

Ionization and dissociation of CH<Subscript>2</Subscript>I<Subscript>2</Subscript> and CH<Subscript>2</Subscript>ICl in femtosecond intense field

With the development of ultrafast laser technique,the femtosecond laser electric field is comparable to themolecular field experienced by valence electrons. In thiscase, the classical quantum mechanical theory, based onperturbation theory, becomes inapplicable. Theoreticalunderstanding of the interaction of molecules with intenselaser radiation is quite difficult. The Coulomb explosionhas been extensively studied[1—10] and explained by somesemiclassical models, such as the above threshold ion…     

微波辐射加热下高炉铝酸钙炉渣的浸出性能

研究了微波辐射加热条件下高炉铝酸钙渣的浸出过程·考察了微波辐射加热下,微波辐射功率、浸出用液的Na2OC质量浓度、液固比等对炉渣浸出反应的影响,并与传统加热浸出进行了比较·结果表明,氧化铝浸出率和反应体系的温度随着微波辐射功率的提高而增加·在温度未达到溶液沸点之前,反应体系为非恒温反应过程·微波辐射浸出与传统加热浸出相比较,微波辐射加热下炉渣中氧化铝浸出速率较传统加热方式浸出快得多,在氧化铝浸出率相同的前提下,微波浸出可降低浸出用液的Na2OC质量浓度,缩短浸出时间·     

Effects of the mineral phase and valence of vanadium on vanadium extraction from stone coal

The influence of roasting on the leaching rate and valence of vanadium was evaluated during vanadium extraction from stone coal. Vanadium in stone coal is hard to be leached and the leaching rate is less than 10% when the raw ore is leached by 4 mol/L H₂SO₄ at 90℃ for 2 h. After the sample is roasted at 900℃ for 2 h, the leaching rate of vanadium reaches the maximum, and more than 70% of vanadium can be leached. The crystal of vanadium-bearing mica minerals decomposes and the content of V(V) increases with the rise of roasting temperature from 600 to 900℃, therefore the leaching rate of vanadium increases significantly with the decomposition of the mica minerals. Some new phases, anorthite for example, form when the roasting temperature reaches 1000℃. A part of vanadium may be enwrapped in the sintered materials and newly formed phases, which may impede the oxidation of low valent vanadium and make the leaching rate of vanadium drop dramatically. The leaching rate of vanadium is not only determined by the valence state of vanadium but also controlled by the decomposition of vanadium-bearing minerals and the existence state of vanadium to a large extent.     

Preparation and characterization of in-site regenerated TiO<Subscript>2</Subscript>-ACFs photocatalyst

In-site regenerated titanium dioxide-activated carbon fibers (TiO₂-ACFs) photocatalyst was prepared by the sol-gel method. Detailed surface and structural characterization of the TiO₂-ACFs photocatalyst was carried out. The photoactivity of TiO₂-ACFs under ultraviolet irradiation was compared with original ACFs and pure TiO₂ by the degradation of methylene blue aqueous solution. The degradation efficiency by the TiO₂ (5wt%)-ACFs sample is much higher than that by TiO₂ and ACFs. The results show that the photocatalysis by TiO₂-ACFs is a six-step process. The adsorption-transfer-photocatalysis rate of TiO₂-ACFs is higher than the adsorption-photocatalysis rate of TiO₂, so the photocatalysis rate of the TiO₂-ACFs system is higher than that of TiO₂ photocatalyst.     

两种加热法合成乙酰苯胺的对比实验研究及其教学效果探讨

分别用常规加热法和微波辐射法合成了乙酰苯胺.结果表明:常规加热法合成的最佳时间为45min,微波辐射法为4min,反应时间比常规加热法缩短了约11倍.微波辐射法的转化率比实验教材给定反应30min的转化率提高了约30%.与学生用常规加热法所得的实验数据比较,微波辐射法得到的收率高,产物纯度高.因此,微波辐射法具有反应速度快、转化率高、产物纯度高等优点.用微波辐射法合成乙酰苯胺既能很好地解决目前学生实验学时紧张的教学问题,又能达到很好的实验效果.