Computer Simulation on Metallic Card Clothing Garnett Wire Teeth＇s Temperature Field ＆ Structure Field in the Process of Quenching Treatment

The quenching process of garnett wire teeth of metallic card clothing heated by flame was researched by use of 3-D finite element method and the equation of boundary condition was established by making use of a model of artificial neural network. The transient temperature field, phase transformation in the heating process, the quenching microstructures and the hardness distribution on quenched garnett wire teeth of metallic card clothing were simulated. The result shows that the maximum error of the hardness between the simulative value and the actual measuring value is 8.0% on only one testing point and errors are all less than 3.0% on other testing points.     

A View on Wear Mechanism of Metallic Card Clothing

The wear mechanism of metallic card clothing, used in textile industry, was analyzed. A fast wear test for metallic card clothing racks was developed, which was used as collecting the wear metal particles. The failure type of card clothing was analyzed by the mean of scanning electron microscopy （SEM） and ferro-spectrum technology. The results show that the main wear mechanism of metallic card clothing is low load and high repetition interval fatigue wear caused by friction force between fiber and metal wire teeth. The appropriate quenching microstructure, which improves the wear resistance of the metallic card clothing rack is also discussed.     

金属针布淬火过程中火焰加热温度场的计算机模拟

应用三维有限元方法对金属针布的火焰淬火加热进行了研究。将实验测量与人工神经网络建模技术相结合，建立了火焰加热工件表面热流密度的计算模型，解决了三维有限元求解中边界条件的设定问题。用有限元方法求解三维固体热传导的Fourier方程，模拟计算了金属针布火焰快速加热时的温度场变化，计算结果与实测吻合较好。     

Study on Design Specifications and Wear Behavior of MCC

Main design parameters of MCC （metallic card clothing） which include front angle, base width, tooth pitch, and tooth point dimensions are discussed to investigate the carding effect of MCC. Experimental results show that type C machine has the best carding effect, which is not ascribed to single factor control but the integrated design optimization and good performance of wire teeth. In comparison with the teeth design, the wire performance is another important factor that influences the perfommnce of modem high efficient production carding machine.     

毛纺金属针布的快速磨损模拟试验研究

本文应用相似性原理,对梳毛机基本分梳作用区进行了简化,建立了金属针布的快速磨损模拟试验,较实际运转情况具有摩擦副不变、分梳作用不变和速比相似的特点。并对十种金属针布进行了耐磨性对比试验,结果表明其相对耐磨性与生产实践相符。这对于金属针布的选用及其耐磨材质的研制是非常有益的。     

金属针布快速磨损模拟试验研究

针对生产运转条件下研究针布磨损的一系列问题,本文提出了一种金属针布快速磨损模拟试验的新方法,此法与生产运转条件下针布磨损相似:摩擦副相似、摩擦速度相似和摩擦力相似。用此方法对国产新型低合金钢针布SAC35X、SAC42X与国外Graf、ABK和ECC的某些针布作了快速磨损对比试验,并在七至十天内即可预测针布耐磨度。本试验的结果已被大量生产实践所证实。     

梳棉机梳毛机用针布的梳针

从针布梳针必须具备的工作特性出发,讨论了梳棉用梳针的形状、倾角、膝上膝下长度及现用梳针的尺寸.还讨论了梳毛机用普通梳针、风轮梳针和开梳针的粗细与截面形以及针布的幅宽和针密.     

抄针周期对纯涤纺梳棉棉结的影响研究

通过在金属针布梳棉机上专门的抄针实验,研究抄针前后不同时刻的棉结粒数的变化规律。结果表明：金属针布在纯涤纺时仍需要抄针,合理的抄针周期应为每两天一次。     

基于二级横张法的PC桥梁高强钢丝有效张拉力测试

 为了检测PC 桥梁高强钢丝的有效张拉力值,采用自主研发的预应力钢索张力测试仪（LCZL-50）,在WED 系列电子万能试验机上进行了试验测试研究。首先通过试验机将高强钢丝张拉到不同预应力值,应用二级横张原理对高强钢丝进行有效张拉力测试,然后基于最小二乘法对试验测试数据进行分析处理,通过回归计算得出高强钢丝的有效张拉力。将该方法用于实桥测试和计算,结果显示,ø5 mm 高强钢丝在较小横张力作用下,横张力与横张位移成线性变化,且满足小变形条件,其有效张拉力实测值与理论值的误差小于5%,表明该方法的测试精度满足实际工程需要,可为PC 桥梁的维护、加固或改造提供技术依据。     

中厚板辊式淬火机淬火过程的温度场分析

通过建立中厚板辊式淬火机淬火过程的热传导控制方程,分析了热交换系数、淬火方式对中厚钢板淬火过程中温度场的影响.分析表明,淬火过程中,一定厚度的钢板,换热系数在一定范围内增大时,对流换热边界条件对钢板表面及内部温度变化影响效果显著;中厚板辊式淬火机淬火过程的特点在于,钢板首先通过冷却强度很大的高压淬火区冷却,使板材内部保持很大的温度梯度,从而保证板材获得较大的冷却速度;在较低冷却强度的低压淬火区完成淬火过程,板材内部温度梯度减小,可降低板材内部热应力.     

基于二维温度场理论的激光淬火工艺参数研究

基于激光淬火的二维温度场理论 ,通过对温度场分布公式的拟合简化 ,推导出激光淬火淬硬层理论宽度及深度计算公式 ,讨论了产生最大淬硬层深度和宽度的条件 从理论上说明了激光淬火工艺参数对淬硬层深度和宽度的影响 在对QT80 0 - 2进行的激光淬火实验中 ,淬火硬化层实测宽度和深度的实验值与理论计算值之间的误差大约为 1 0 % ,得到了令人满意的结果     

罗拉梳理中纤维运动的研究

为了揭示纤维在梳理过程中的运动规律,本文提出了新的示踪纤维实验方法;用此方法实验观察研究了绢纺直型精梳制绵新工艺中罗拉梳理机自由梳理点处工作罗拉—锡林、工作罗拉—剥绵罗拉、剥绵罗拉—锡林各工作区纤维运动过程,得到了各工作区纤维运动形态变化的基本规律。     

45号钢线材滚弯成形规律研究

为了准确地预测数控滚弯成形金属线材中的回弹量,从而给出加工补偿值,采用DEFORM软件进行了45号钢线材滚弯过程的有限元仿真,得出滚轮转过的角度与线材最终成形的角度在一定范围内呈线性关系.通过数控弯丝机滚弯线材的试验验证了此关系在一定条件下是准确的,最后综合模拟和试验数据导出经验公式用于加工补偿.     

以上界三角形速度场计算线材精轧温升

提出了以上界三角形速度场计算高速线材精轧阶段温升的方法.由于线材精轧轧制速度快,散热条件差,可认为轧制过程是绝热的,线材轧制的外功几乎全部转换为热,即线材温升的热量全部来自于变形区内三角形速度场速度不连续线所做的剪切功.三角形速度场确定的总上界功率最小上界值决定了变形区内全部温升的总和,以此原理推导出高速线材精轧机组温升计算公式并对6.5 mm线材精轧进行了实际温升计算与测量,计算结果与测量结果的比较表明,计算的理论温升高于实际测量温升约11%,线材精轧入口温度越低,累计温升越大.     

钢丝绳缺陷检测励磁结构尺寸设计

由钢丝绳缺陷类型的性质设计出钢丝绳无损检测励磁结构模型,根据磁化强度对局部缺陷型(LF)和截面积损失型(LMA)缺陷信号的影响选择钢丝绳需要磁化的磁化强度,并以钢丝绳能否磁化到一定的磁化强度作为励磁结构设计合理性的一个依据;根据励磁结构磁化回路等效模型,通过励磁结构尺寸参数设计及理论计算,分析励磁结构尺寸变化对励磁的影响,得出励磁结构的理论计算尺寸,利用得出的励磁结构尺寸进行ANSYS有限元仿真,理论计算尺寸仿真结果与钢丝绳应磁化的磁化强度有一定的差距,通过调节关键尺寸参数可以使钢丝绳达到需要的磁化强度,并以最后的尺寸作为励磁结构尺寸的设计依据.     

钢丝绳截面损耗探伤传感器的研制

本文依据钢丝绳截面损耗缺陷的电磁无损检测原理,在实验的基础上,讨论了Hall元件在获取磁路主磁通变化信号中的特点,探讨了提高探伤精度的技术措施,并据此研制了采用多个Hall元件组合探伤的钢丝绳截面损耗电磁无损探伤传感器.     

基于动态碳配分机制的高强塑积热成形钢研究

通过直接淬火、QP、回火等工艺对一种低碳含铜钢进行热处理,并使用拉伸试验机、落锤冲击试验机、扫描电镜、电子探针、X射线衍射、透射电镜等手段对其力学性能、显微组织和冲击性能进行表征.在连续冷却淬火过程中观察到碳在马氏体和残余奥氏体间的动态配分现象,QP处理和低温回火可改善实验钢的冲击韧性;实验钢综合力学性能良好:强塑积大于20 GPa%,抗拉强度超过1 400 MPa,延伸率约14%,室温冲击功高于40 J.结果表明,所开发的实验钢可以满足热冲压工艺对成形淬火一体化的要求,可作为具有高强塑积的热成形用钢.     

φ1.6mm焊丝CO_2电弧焊中规范区飞溅形态的形成机理及控制

φ1.6mm焊丝CO_2电弧焊,中规范区飞溅严重,影响其在生产中的应用。本文使用光线示波器和高速摄影等方法,记录了该规范区熔滴过渡的动态过程。对飞溅形态、形成机理及主要规范参数对飞溅的影响规律进行了研究。试验表明,该区的严重飞溅,主要是在瞬间短路时,接触点处金属液桥的电爆炸造成的。di/dt过大,是造成频繁的瞬间短路的主要原因。适当地增大焊接回路的电感,可有效地控制飞溅。     

A novel approach to design microwave medium of negative refractive index and simulation verification

In this paper, a novel approach is presented to synthesize microwave medium of negative refractive index by incorporating metallic wire array with negative effective permittivity into the host media such as ferrimagnet-YIG （yttrium iron garnet） applied by external magnetic field whose permeability is negarive. We have designed the composite medium having negative refractive index in C/X band frequencies, analyzed and simulated its electromagnetic （EM） properties by use of EM EDA package based on time-domain finite integration method. The simulation results show that： ① the effective permittivity of the designed metallic wire array is negative in the frequency range from 7.02 GHz to 9.80 GHz; ② the permeability of YIG substrate immersed into an external magnetic field is negative in the frequency range from 5.22 GHz to 8.14 GHz; ③ EM wave can pass through the composite medium synthesized by the above designed metallic wire array and YIG substrate, and ④ the negative refraction behavior occurs on the interface between the composite medium and the normal material with positive refractive index in 7.51-8.13 GHz frequency range, in which the effective permitUvity of the metallic wire array and the permeability of YIG substrate are negative simultaneously. The full wave simulation has demonstrated that the effective refractive index of the designed composite medium is indeed negative and ascertained that the proposed approach to design microwave medium with negative refractive index is viable.     

Coating thickness control in continuously fabricating metallic glass-coated composite wires

A continuous production process was developed for coating bulk metallic glasses on the metallic wire surface. The effects of processing parameters, including the drawing velocity and coating temperature, on the coating thickness were investigated. It is found that the coating thickness increases with the increase in drawing velocity but decreases with the increase in coating temperature. A fluid mechanical model was developed to quantify the coating thickness under various processing conditions. By using this theoretical model, the coating thickness was calculated, and the calculated values are in good agreement with the experimental data.