Microstructure,mechanical properties and wear resistance of an Al–Mg–Si alloy produced by equal channel angular pressing

Microstructure, mechanical properties and wear resistance in an ultrafine-grained Al–Mg–Si alloy fabricated utilizing a combination of equal channel angular pressing (ECAP) and dynamic aging were investigated in this paper. The results indicated that the grain size of the ECAP alloy was significantly refined, i.e., to ~239 nm after three ECAP passes. Meanwhile, the yield and tensile strength of the ECAPed material reached 340 MPa and 445 MPa, respectively, while maintaining a significant uniform elongation of 14%. Wear resistance results demonstrated that the wear rate, wear depth and width of the ECAPed material decreased in comparison with the solution-treated (SST) and peak-aged (T6) conditions under a load range of 5–25 N. The adhesive wear that occurs in the undeformed specimens at 10 N does not appear in the ECAPed specimen at the same load, indicating that the ECAPed specimen delay the appearance of more serious wear mechanisms under certain loads. The cooperative interaction of high density nano-scale β" precipitates and dislocations resulted in a combination of super-high strength and good work hardening ability which suppressed the extension of cracks between the friction layer and the plastic deformation zone. As a consequence, the combination of ECAP and dynamic aging brings a significant improvement for antifriction performance of the 6061 aluminum alloy.     

Effect of heat treatment on microstructures and properties of a novel Al-Zn-Mg-Cu alloy for oil drilling

In view of the special requirements for strength, heat resistance and corrosion resistance of Al-Zn-Mg-Cu alloy for oil drilling, the Al-6.2 Zn-2.5 Mg-1.6 Cu alloy was prepared by increasing Cu content on basis of Russian Series 1953 alloy. The effect of heat treatment on the microstructures and properties of the alloy was characterized by optical microscope(OM), scanning electron microscope(SEM) and transmission electron microscope(TEM), and investigated by tensile test at room temperature, thermal exposure test and corrosion test. The results show that the strength after T6 aging treatment exhibit a decrease trend as an increase of the solution temperature from465 °C to 480 °C. After the solution treated by the rate of 470 °C/1 h, second phases dissolve into the matrix very well and the strength property reaches optimum. The alloy has better comprehensive properties treated by a solution treatment of 470 °C/1 h and then followed by an aging treatment of 120 °C/24 h + 170 °C/1 h + 120 °C/24 h. Under the aging state, the precipitated phases inside the grains are suitable in size, while on the grain boundary distribute discontinuously and the precipitate-free zone is obvious. Besides, the alloy still maintain high tensile properties. The yield strength, tensile strength and elongation are 650 MPa, 686 MPa,12.0%, respectively. The yield strength retention after heat exposure is 92%. The alloy has good corrosion resistance and the exfoliation corrosion degree. The average corrosion rate in the H_2S and CO_2 environment is 0.0024 mm/a, which is far less than the required 0.12 mm/a. It is insensitive to H_2S and CO_2 environments.     

金具零部件表面防腐蚀试验研究

随着经济的持续高速增长，各行业用电需求增大。在加快特高压骨干电网建设的同时，提高现有电网的输电能力、输电质量成为重中之重。金具是海上换流站的重要组成部分，海洋环境的特殊性，对金具提出了更高的耐腐蚀性能要求。为了探究海洋环境对金具的腐蚀性，选用ZL101A和ZL102两种典型的铝合金金具，采用5种辅助防腐蚀工艺获得5种耐腐蚀样本，并模拟海上工况对其分别进行盐雾腐蚀试验，得出最优防腐蚀工艺。研究表明：ZL101A和ZL102两种铝合金具有一定的耐腐蚀性能，ZL101A铝合金的耐腐蚀性能强于ZL102铝合金的；抛丸处理的防腐措施在ZL101A铝合金样本中的防腐蚀表现要强于ZL102铝合金样本的；阳极氧化在两种材质中防腐蚀表现均为优异，是最优异的防腐蚀工艺。     

磁流变液中磁性颗粒成链与团聚的临界特征分析

热运动对纳米级磁流变液系统的颗粒团聚行为和宏观流变特性扰动影响不可忽视.为研究施加外磁场后系统微结构与热运动间的关系，探讨在不同颗粒粒径情况下热运动能量在系统总能量中的占比.采用CCD设计方法，分析Monte Carlo仿真获取的颗粒位形信息，生成关于外磁场磁感应强度、颗粒粒径和体积分数的系统热耦合系数<λ>回归模型;成链团聚的临界颗粒粒径计算值比文献经验值高出约23%，证实在考虑系统内多因素的综合影响下，纳米级磁流变液具有更严格的流变现象临界发生条件.     

基于热中子探测评价裂缝的示踪剂特性研究

针对裂缝热中子示踪探测方法,从中子双组扩散理论入手结合蒙特卡洛数值模拟方法,分析压裂前后地层热中子分布影响因素,并模拟不同类型示踪剂及含量的热中子裂缝响应规律,筛选最佳示踪剂并给出其在支撑剂中含量的上、下限。结果表明:压裂前后热中子计数变化量主要受裂缝宽度和标记支撑剂中示踪剂含量的影响;钆对裂缝宽度变化反应最灵敏,钆元素是作为标记支撑剂的最佳示踪元素;随支撑剂中Gd 2O 3含量的增加,热中子计数率降低,热中子计数变化量D增加;示踪剂中氧化钆的上、下限值随裂缝宽度呈指数降低,且当裂缝宽度为1.0 cm时,Gd 2O 3的质量分数上限为0.68%,下限为0.03%。     

高速电主轴热特性仿真与实验研究

对高速电主轴温度场分布随转速的变化规律进行了研究。通过在外壳上布置一定数量的温度传感器,对不同转速下的外壳温度进行实时测量,并将实验结果与ANSYS的模拟结果进行对比,验证了采用在电主轴外壳上布置多个测点测量与仿真相结合的方法来预测电主轴内部温度场分布的可行性;另外还分析了在不同转速下,高速电主轴关键部位的温升,仿真结果表明:主轴在6000~10000 r/min时,温升呈线性增加,在大于10000 r/min后,温升以指数规律增加。     

Predicting Initial Formation Temperature for Deep Well Engineering with a New Method

With the progress of science and technology, human beings explore the energy under-ground with thousands of meters. As a thermophysical parameter, initial formation temperature (IFT) plays an essential...     

智能高速罐身电阻焊机数字化控制系统

提出了以国产MCT80 0 0F8运动控制器为核心的智能高速罐身电阻焊机数字化控制系统 ,并介绍了系统的组成、工作原理、硬件接口、电机控制方法以及伺服电机的运动关系数学模型 .新的系统有利于提高罐身电阻焊机的制罐生产速度 ,并具有功能全面、可靠性高、控制精确、开放性好以及成本较低等优点     

NIPA类共聚温敏水凝胶中水的状态和耐热性

用N-异丙基丙烯酰胺（NIPA）与丙烯酸钠（SA）及甲基丙烯酸钠（SMA）共聚合成了两个系列的水凝胶，研究了共聚组成与水凝胶基本性质的关系，并用示差扫描量热法（DSC）和热失重法（TG）研究了此类水凝胶中水的状态和耐热性。     

荧光光谱法对中药注射液热稳定性的研究

首次采用荧光光谱法对中药注射液热稳定性进行初步探讨.发现在恒温(40℃、80℃)条件下、不同中药注射液随时间变化的荧光强度和荧光光谱图,呈现出规律性的变化.通过对其谱图和荧光强度的分析,能够反映出恒温(40℃、80℃)条件下,随时间变化的荧光光谱的差异,不同温度对谱峰强度的差异性影响及不同注射剂热稳定性变化曲线的差异.找出了不同温度下不同中药注射液荧光强度减弱10%的时间.