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1.
基于平均切削厚度钛合金TC4铣削机理   总被引:1,自引:0,他引:1  
沈中  孙暄  刘钢  陈明 《上海交通大学学报》2007,41(4):614-618,623
选用航空领域应用最广泛的钛合金TC4,基于平均切削厚度进行大量铣削试验,通过切削温度、切削力、切削振动、切屑变形等方面研究其铣削机理.试验结果表明,平均切削厚度是影响铣削性能的重要参数;保持平均切削厚度不变,在一定范围内调整径向切削深度和每齿进给,不论是切削温度、切削力还是振动变化都很小,可以认为具有相同的切削效果.同时,还归纳出不同铣削速度段下切削温度随平均切削厚度的变化规律及切屑变形的特性,并指出选择合适的平均切削厚度进行铣削加工TC4,不仅可以提高刀具耐用度而且可以改善加工表面质量.  相似文献   

2.
淬硬模具钢高速铣削切屑显微特征与变形规律研究   总被引:1,自引:1,他引:0  
不同的切削介质条件下,氮铝钛(TiAlN)涂层刀具高速铣削淬硬模具钢时切屑的显微特征和变形是不同的,通过在干铣削、水溶性切削液、空气油雾、氮气油雾介质下高速铣削淬硬模具钢切屑显微特征的研究,得出TiAlN涂层刀具高速铣削淬硬模具钢时切屑变形规律,为高速铣削工艺过程的选定提供帮助.  相似文献   

3.
不同的切削介质条件下,氮铝钛(TiAlN)涂层刀具高速铣削淬硬模具钢时切屑的显微特征和变形是不同的,通过在干铣削、水溶性切削液、空气油雾、氮气油雾介质下高速铣削淬硬模具钢切屑显微特征的研究,得出TiAlN涂层刀具高速铣削淬硬模具钢时切屑变形规律,为高速铣削工艺过程的选定提供帮助.  相似文献   

4.
为改善钛合金TC4可加工性、降低刀具磨损、提高工件表面质量,探寻刀具前角及切削速度的变化对切削力和切削温度的影响规律。通过改变刀具前角和切削速度,采用AdvantEdge FEM软件和单因素实验方法对钛合金TC4切屑的形成过程进行二维模拟,研究锯齿形切屑的形成机理。仿真与实验结果表明:随着刀具前角增大,切屑的锯齿化程度降低,切削力和切削温度呈下降趋势;随着切削速度的增大,切削力呈缓慢下降趋势,而切削温度呈明显上升趋势。该研究验证了仿真的可行性,为优化铣削钛合金TC4刀具几何参数及切削用量的合理选择提供了参考依据。  相似文献   

5.
锯齿状切屑加剧刀具的磨损,降低零件表面质量。为研究锯齿状切屑的形成机理,通过ABAQUS仿真软件,建立钛合金TC4正交切削二维模型,由此仿真模型得到锯齿状切屑,与实验得到的锯齿状切屑形貌进行对比,验证了仿真切削模拟的可行性。通过仿真得到单个锯齿状切屑形成的过程,分析了锯齿状切屑的形成机理,研究了进给速度对锯齿状切屑形成过程的影响。该研究为钛合金的铣削加工提供了理论依据。  相似文献   

6.
为了探究微量润滑条件下,碳纤维复合材料(CFRP)/铝合金(Al)叠层钻孔粉状切屑对孔径、表面粗糙度和出口毛刺高度等加工质量的影响规律,进行了3种不同润滑条件下的钻孔实验,观察了切屑形态及切屑黏附现象,分析了加工质量数据。结果表明:粉状切屑与油雾形成的混合物容易滞留在孔内,从而减弱润滑效果,这是影响叠层钻孔质量的主要因素。抑制其影响的方法包括:降低切削速度,从而减少切削热并增加润滑时间;复合材料选择干切,尽量避免混合物的生成;增大油雾输送主管路内径,提高油雾流量和压力。  相似文献   

7.
高速铣削TC6钛合金的刀具磨损机理   总被引:2,自引:0,他引:2  
通过物理气相沉积(PVD)和化学气相沉积( CVD)涂层硬质合金刀具对α+β相钛合金TC6进行高速铣削加工,研究了PVD与CVD刀具在铣削TC6钛合金过程中的刀具磨损形态和磨损机理.结果表明:在相同的切削条件下,PVD涂层刀具后刀面磨损量更小,刀具寿命更长,更适合TC6钛合金的加工.其前刀面主要发生黏结磨损和氧化磨损,后刀面则为边界磨损,由于前刀面黏结磨损和后刀面边界磨损对切削刃的弱化作用,使得主切削刃发生了微崩刃.CVD涂层刀具寿命较短,其前刀面主要发生初期微崩刃和随之而来的月牙洼磨损以及黏结磨损;后刀面则为磨粒磨损,失效形式为涂层剥落.  相似文献   

8.
王亚敏 《科技资讯》2007,(27):46-46
传统的湿切加工使用切屑液进行冷却,由于切屑液对环境造成一定的污染,一种新型的切削加工方法--干切削加工已问世.干切削由于不使用切削液冷却刀具,因此对刀具的材料、涂层技术及刀具几何形状等性能方面要求较高.  相似文献   

9.
高速铣削淬火钢可以显著的提高生产率及加工表面质量,并在一定程度上可以取代磨削加工。但是因为淬火钢特殊的切削性能使得高速铣削淬火钢时的切屑形态、切削力、切削温度以及刀具的寿命有很大的变化。阐述了高速铣削淬火钢的切削机理、刀具的选择,对高速铣削淬火钢的实际应用有一定的意义。  相似文献   

10.
基于实体造型的球头铣刀三维铣削力仿真   总被引:5,自引:0,他引:5  
提出了基于实体造型技术的复杂曲面球头铣刀三轴铣削加工过程三维铣削力仿真方法。整个系统由几何仿真模块和物理仿真模块组成。用基于UGⅡ的实体造型技术表示工件、刀具、刀具扫描体以及被切除材料实体,用分段三次NURBS曲线表示刀具切削刃,通过NURBS曲线和被切除材料实体之间的求交运算,抽取参与切削的切削刃片段。基于切削力与切屑几何之间的经验关系,用数值积分方法建立了球头铣刀三分量铣削力模型。在径向未变形切屑厚度公式的推导中,考虑了刀具进给运动的三维特点。在铣削力系数模型中,考虑了切屑厚度变化对铣削力影响的指数关系和铣刀球头部分不同位置切削微元不同切削条件的特点。实验计算表明,仿真与实测的铣削力达到了很好的一致性。  相似文献   

11.
The discovery of the prolific Ordovician Red River reservoirs in 1995 in southeastern Saskatchewan was the catalyst for extensive exploration activity which resulted in the discovery of more than 15 new Red River pools. The best yields of Red River production to date have been from dolomite reservoirs. Understanding the processes of dolomitization is, therefore, crucial for the prediction of the connectivity, spatial distribution and heterogeneity of dolomite reservoirs.The Red River reservoirs in the Midale area consist of 3~4 thin dolomitized zones, with a total thickness of about 20 m, which occur at the top of the Yeoman Formation. Two types of replacement dolomite were recognized in the Red River reservoir: dolomitized burrow infills and dolomitized host matrix. The spatial distribution of dolomite suggests that burrowing organisms played an important role in facilitating the fluid flow in the backfilled sediments. This resulted in penecontemporaneous dolomitization of burrow infills by normal seawater. The dolomite in the host matrix is interpreted as having occurred at shallow burial by evaporitic seawater during precipitation of Lake Almar anhydrite that immediately overlies the Yeoman Formation. However, the low δ18O values of dolomited burrow infills (-5.9‰~ -7.8‰, PDB) and matrix dolomites (-6.6‰~ -8.1‰, avg. -7.4‰ PDB) compared to the estimated values for the late Ordovician marine dolomite could be attributed to modification and alteration of dolomite at higher temperatures during deeper burial, which could also be responsible for its 87Sr/86Sr ratios (0.7084~0.7088) that are higher than suggested for the late Ordovician seawaters (0.7078~0.7080). The trace amounts of saddle dolomite cement in the Red River carbonates are probably related to "cannibalization" of earlier replacement dolomite during the chemical compaction.  相似文献   

12.
AcomputergeneratorforrandomlylayeredstructuresYUJia shun1,2,HEZhen hua2(1.TheInstituteofGeologicalandNuclearSciences,NewZealand;2.StateKeyLaboratoryofOilandGasReservoirGeologyandExploitation,ChengduUniversityofTechnology,China)Abstract:Analgorithmisintrod…  相似文献   

13.
本文叙述了对海南岛及其毗邻大陆边缘白垩纪到第四纪地层岩石进行古地磁研究的全部工作过程。通过分析岩石中剩余磁矢量的磁偏角及磁倾角的变化,提出海南岛白垩纪以来经历的构造演化模式如下:早期伴随顺时针旋转而向南迁移,后期伴随逆时针转动并向北运移。联系该地区及邻区的地质、地球物理资料,对海南岛上述的构造地体运动提出以下认识:北部湾内早期有一拉张作用,主要是该作用使湾内地壳显著伸长减薄,形成北部湾盆地。从而导致了海南岛的早期构造运动,而海南岛后期的构造运动则主要是受南海海底扩张的影响。海南地体运动规律的阐明对于了解北部湾油气盆地的形成演化有重要的理论和实际意义。  相似文献   

14.
Various applications relevant to the exciton dynamics,such as the organic solar cell,the large-area organic light-emitting diodes and the thermoelectricity,are operating under temperature gradient.The potential abnormal behavior of the exicton dynamics driven by the temperature difference may affect the efficiency and performance of the corresponding devices.In the above situations,the exciton dynamics under temperature difference is mixed with  相似文献   

15.
The elongation method,originally proposed by Imamura was further developed for many years in our group.As a method towards O(N)with high efficiency and high accuracy for any dimensional systems.This treatment designed for one-dimensional(ID)polymers is now available for three-dimensional(3D)systems,but geometry optimization is now possible only for 1D-systems.As an approach toward post-Hartree-Fock,it was also extended to  相似文献   

16.
17.
The explosive growth of the Internet and database applications has driven database to be more scalable and available, and able to support on-line scaling without interrupting service. To support more client's queries without downtime and degrading the response time, more nodes have to be scaled up while the database is running. This paper presents the overview of scalable and available database that satisfies the above characteristics. And we propose a novel on-line scaling method. Our method improves the existing on-line scaling method for fast response time and higher throughputs. Our proposed method reduces unnecessary network use, i.e. , we decrease the number of data copy by reusing the backup data. Also, our on-line scaling operation can be processed parallel by selecting adequate nodes as new node. Our performance study shows that our method results in significant reduction in data copy time.  相似文献   

18.
R-Tree is a good structure for spatial searching. But in this indexing structure,either the sequence of nodes in the same level or sequence of traveling these nodes when queries are made is random. Since the possibility that the object appears in different MBR which have the same parents node is different, if we make the subnode who has the most possibility be traveled first, the time cost will be decreased in most of the cases. In some case, the possibility of a point belong to a rectangle will shows direct proportion with the size of the rectangle. But this conclusion is based on an assumption that the objects are symmetrically distributing in the area and this assumption is not always coming into existence. Now we found a more direct parameter to scale the possibility and made a little change on the structure of R-tree, to increase the possibility of founding the satisfying answer in the front sub trees. We names this structure probability based arranged R-tree (PBAR-tree).  相似文献   

19.
The geographic information service is enabled by the advancements in general Web service technology and the focused efforts of the OGC in defining XML-based Web GIS service. Based on these models, this paper addresses the issue of services chaining,the process of combining or pipelining results from several interoperable GIS Web Services to create a customized solution. This paper presents a mediated chaining architecture in which a specific service takes responsibility for performing the process that describes a service chain. We designed the Spatial Information Process Language (SIPL) for dynamic modeling and describing the service chain, also a prototype of the Spatial Information Process Execution Engine (SIPEE) is implemented for executing processes written in SIPL. Discussion of measures to improve the functionality and performance of such system will be included.  相似文献   

20.
Advances in wireless technologies and positioning technologies and spread of wireless devices, an interest in LBS (Location Based Service) is arising. To provide location based service, tracking data should have been stored in moving object database management system (called MODBMS) with proper policies and managed efficiently. So the methods which acquire the location information at regular time intervals then, store and manage have been studied. In this paper, we suggest tracking data management techniques using topology that is corresponding to the moving path of moving object. In our techniques, we update the MODBMS when moving object arrived at a street intersection or a curved road which is represented as the node in topology and predict the location at past and future with attribute of topology and linear function. In this technique, location data that are corresponding to the node in topology are stored, thus reduce the number of update and amount of data. Also in case predicting the location,because topology are used as well as existing location information, accuracy for prediction is increased than applying linear function or spline function.  相似文献   

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