原位反应生成Al-Fe/Al_2O_3,Al-Cu/Al_2O_3复合材料的过程原理

采用喷射共沉积法制备了Ａｌ－Ｆｅ２Ｏ３及Ａｌ－ＣｕＯ复合体，Ｆｅ和Ｃｕ的质量分数分别为９．６０％和５．５０％．在热处理过程中，随着温度由６００℃升高到８００℃和１０００℃，Ｆｅ３Ｏ４按Ｆｅ３Ｏ４ＦｅＯＦｅ顺序被还原，得到Ａｌ－Ｆｅ／Ａｌ２Ｏ３复合材料，其中Ｆｅ以Ａｌ１３Ｆｅ４相及ＡｌＦｅ相形式存在．Ａｌ２Ｏ３粒度为２～４μｍ均匀分布在基体中．Ａｌ／ＣｕＯ复合体在９００℃处理后，形成Ａｌ－Ｃｕ／Ａｌ２Ｏ３复合材料．文中对显微结构形成、反应进行的过程作了分析．     

稀释剂Al_2O_3对Al/TiO_2自蔓延高温合成反应影响的研究

在研究稀释剂Ａｌ＿２Ｏ＿３对自蔓延高温合成反应４Ａｌ＋３ＴｉＯ＿２＝３Ｔｉ＋２Ａｌ＿２Ｏ＿３的绝热温度及反应模式的影响的基础上，研究了稀释剂Ａｌ＿２Ｏ＿３对该ＳＨＳ反应过程的影响以及对合成Ｔｉ／Ａｌ＿２Ｏ＿３金属陶瓷复合材料组织结构的影响．结果表明，稀释剂Ａｌ＿２Ｏ＿３含量增加，ＳＨＳ反应所必需的预热温度提高，燃烧速率降低，且燃烧不稳定；制备的Ｔｉ／Ａｌ＿２Ｏ＿３金属陶瓷复合材料致密度下降，但产生裂纹的倾向减少．     

山东蓝宝石的优化处理研究

报道了山东蓝宝石的部分物理—化学性质和优化处理结果。中子活化分析得出，平均全铁含量约为１％，钛约为０．０４％。穆斯堡尔谱学分析表明，大多数铁处于二价态。高压电子显微镜分析给出四种原生包体：钛铁矿ＦｅＯＴｉＯ２，假板钛矿Ｆｅ２ＴｉＯ５，钙钛矿ＣａＴｉＯ３及非晶态相。优化处理实践证明，经高温氧化处理后，山东蓝宝石的品质能够得到显著改善，表现为透明度提高，颜色变浅。相应的部分内在变化为Ｆｅ２＋／Ｆｅ３＋值降低，非晶态相初晶化，钛铁矿ＦｅＯＴｉＯ２消失，析出钛酸铝Ａｌ２ＴｉＯ５和铁铝氧化物Ａｌ２Ｏ３Ｆｅ２Ｏ３。要获得纯正的蓝色，须严格控制处理温度和相应的氧分压，尽量使Ｆｅ２＋／Ｆｅ３＋值趋近于１。为获得优质蓝宝石，应对黑色本底作深入研究。     

Al_2O_3 弥散 Ti(C,N)基金属陶瓷刀具

在Ｔｉ（Ｃ，Ｎ）基金属陶瓷中，通过加入Ａｌ２Ｏ３弥散颗粒，使材料的硬度和高温性能都得到提高，从而获得更好的切削耐磨性。研究结果表明：Ａｌ２Ｏ３的引入使Ｔｉ（Ｃ，Ｎ）基金属陶瓷的常温强度和韧性有所下降而硬度和高温力学性能得到了改善。切削试验表明：Ｔｉ（Ｃ，Ｎ）－Ａｌ２Ｏ３系金属陶瓷比硬质合金、Ａｌ２Ｏ３－ＴｉＣ复合陶瓷刀具有更好的切削性能。ＳＥＭ观察表明：在Ｔｉ（Ｃ，Ｎ）－Ａｌ２Ｏ３金属陶瓷中，Ａｌ２Ｏ３与Ｔｉ（Ｃ，Ｎ）有相互抑制晶粒生长的作用，使Ｔｉ（Ｃ，Ｎ）基金属陶瓷的晶粒更细化     

氧化镍在γ－Al_2O_3和TiO_2－Al_2O_3上的分散状态研究

采用浸渍法制备了系列ＮｉＯ／γ－Ａｌ２Ｏ３，ＮｉＯ／ＴｉＯ２－Ａｌ２Ｏ３催化剂样品，用ＸＲＤ，ＥＸＡＦＳ等方法对这些样品进行了分析．ＸＲＤ相定量方法测得ＮｉＯ在γ－Ａｌ２Ｏ３载体上的最大分散量为０．０６５ｇＮｉＯ／１００ｍ２Ａｌ２Ｏ３，而ＮｉＯ在ＴｉＯ２－Ａｌ２Ｏ３载体上的最大分散量为０．０８１ｇＮｉＯ／１００ｍ２ＴｉＯ２Ａｌ２Ｏ３。ＥＸＡＦＳ分析结果表明：ＴｉＯ２的引入改变了ＮｉＯ在载体表面上的分散状态．     

复合钢管陶瓷层相组成及致密化的研究

利用离心自蔓延高温合成技术,在普通碳素钢管的内壁涂敷一层厚度均匀的Ａｌ２Ｏ３ 陶瓷层．研究表明,在Ａｌ＋ Ｆｅ２Ｏ３ 反应体系中,适当增加配方中Ａｌ或ＳｉＯ２ 的加入量,化学反应趋向于完全,而增加ＣｒＯ３ 的加入量却得到相反的结果;在Ａｌ＋Ｆｅ２Ｏ３ 体系中同时加入ＳｉＯ２ 和ＣｒＯ３,显著降低了陶瓷层的孔隙度     

Fe基－Al_2O_3复合材料的界面研究

将工业还原铁粉、Ａｌ２Ｏ３颗粒、炭粉及某种适量粘结剂，通过粉末冶金方法在高温下进行烧结，制备了Ａｌ２Ｏ３颗粒增强Ｆｅ基复合材料。用ＳＴＥＭ，ＴＥＭ及ＳＥＭ对界面结合机制进行了分析与研究。结果表明，烧结过程中在Ａｌ２Ｏ３颗粒与Ｆｅ基界面生成了中间相，使Ａｌ２Ｏ３与铁基有良好的结合强度，所制备的Ｆｅ基－Ａｌ２Ｏ３复合材料的硬度、耐磨性已超过相同含碳量的碳钢材料     

挤压铸造制备三维连续网络结构增强金属基复合材料

基于真空反压浸渍多孔陶瓷获得一种新型三维连续网络结构增强的金属基复合材料的基础上,采用挤压铸造的方法对这种新型结构金属基复合材料的制备方法作进一步研究．以Ａｌ－ＴｉＯ２－Ｃ系为例,对利用自蔓延高温合成方法（ＳＨＳ）制备的Ａｌ２Ｏ３－ＴｉＣ多孔连通网络陶瓷骨架进行挤压铸造Ｌｙ１２Ａｌ合金液获得这种复合材料,并利用扫描电镜、光学显微镜和透射电镜对Ａｌ２Ｏ３－ＴｉＣ多孔陶瓷材料,以及得到的三维连续网络结构增强金属基复合材料的微观形貌特征进行了观察和分析     

（Al2O3＋TiB2）／Al复合陶瓷与Al连接的研究

（Ａｌ２Ｏ３＋ＴｉＢ２）／Ａｌ复合陶瓷与Ａｌ连接的研究赵金龙董国峰高钦（大连理工大学铸造工程研究中心１１６０２４）关键词：铝；界面／自蔓延高温合成；（Ａｌ２Ｏ３＋ＴｉＢ２）分类号：ＴＢ３３２利用自蔓延高温合成（Ｓｅｌｆ－ＰｒｏｐａｇａｔｉｎｇＨｉｇ...     

甘肃永登碱性熔岩中残留单斜辉石特征

对甘肃永登石灰沟－带分布的变白榴石响岩，辉石白榴岩，暗色粗面岩中的残留单斜辉石的产出条件，光学性质，化学成分进行了研究，确定上述各类岩石中残留的单斜辉石属于含钛普通辉石。化学成分主要是由ＣａＭｇＳｉ２Ｏ６约为８０．００％，ＣａＦｅＳｉ２Ｏ６约为１３．９６％，ＮａＦｅＳｉ２Ｏ６约为３％，ＣａＴｉＡｌ２Ｏ６约为３％，同时还含有少量的ＣａＡｌＳｉＡｌＯ６分子及Ｍｎ等组分。ＴｉＯ２的含量在０．６５％～１．     

TiC增强Fe3Al基复合材料的显微组织与力学性能

运用原位合成反应工艺制备了TiC颗粒增强Fe3Al基复合材料 .显微分析研究表明 ,在Fe3Al中引入TiC颗粒 ,可以有效地细化材料的显微组织 ,从而改善材料的热变形加工工艺性能 .TiC增强体不仅本身具有很高的热稳定性 ,而且也大幅度提高了复合材料的热稳定性 .对复合材料进行的一系列性能测试结果显示 ,在Fe3Al中加入TiC颗粒后 ,材料的室温和高温强度和抗蠕变性能得到显著提高 ,但是在一定程度上降低了材料的室温塑性     

Fe3Al基合金在模拟汽车尾气气氛中的腐蚀行为

研究了Fe-28Al-5Cr,Fe-28Al-5Cr-0.5Nb-0.1C合金及其采用钨极氩弧焊接的Fe3Al基合金焊缝,在模拟汽车尾气气氛中的腐蚀行为,分析了腐蚀产物的组成及形成机理,并与目前在汽车尾气系统应用的A3央钢及1Cr18Ni9不锈钢进行对比,结果表明,由于在实验条件下Fe3Al基合金及其焊缝表面形成了一层致密的Al2O3氧化膜,与不锈钢相同,显示出优良的抗蚀性能,与此相对比,由于A3钢表面形成疏松的Fe2O3膜容易剥落,而使腐蚀加剧。     

Fabrication of Fe–TiC–Al2O3 composites on the surface of steel using a TiO2–Al–C–Fe combustion reaction induced by gas tungsten arc cladding

The aim of the present study was to fabricate Fe–TiC–Al₂O₃ composites on the surface of medium carbon steel. For this purpose, TiO₂–3C and 3TiO₂–4Al–3C–xFe (0 ≤ x ≤ 4.6 by mole) mixtures were pre-placed on the surface of a medium carbon steel plate. The mixtures and substrate were then melted using a gas tungsten arc cladding process. The results show that the martensite forms in the layer produced by the TiO₂–3C mixture. However, ferrite–Fe₃C–TiC phases are the main phases in the microstructure of the clad layer produced by the 3TiO₂–4Al–3C mixture. The addition of Fe to the TiO₂–4Al–3C reactants with the content from 0 to 20wt% increases the volume fraction of particles, and a composite containing approximately 9vol% TiC and Al₂O₃ particles forms. This composite substantially improves the substrate hardness. The mechanism by which Fe particles enhance the TiC + Al₂O₃ volume fraction in the composite is determined.     

Al2O3／TiC陶瓷材料的改性研究

研究了固体润滑剂CaF2和BN对Al2O3／TiC陶瓷材料的力学性能和显微结构的影响，实验表明，Al2O3／TiC／CaF2陶瓷材料的力学性能比Al2O3／TiC/BN陶瓷材料的力学性能好，XRD衍射结果和微观结构显示，Al2O3／TiC／BN材料中的BN与Al2O3反应生成AIN，产生大量裂纹，致使材料的强度和硬度都大幅下降，Al2O3／TiC／CaF2陶瓷材料中的CaF2在烧结过程中没发生化学反应；材料晶粒大小均匀，基体组织呈网状结构，有利于提高材料的强度和硬度。     

Melt Infiltration Ability and Microstructural Evolution of Fe40Al/ TiC Composites System

Pressureless melt infiltration is an economic route f or preparation of high-density ceramic/melt composites. In this study, the Fe40 Al iron aluminide intermetallic, a low cost material of excellent oxidation and corrosion resistance, was used as binder for fabricating Fe40Al/TiC composites b y pressureless melt infiltration. The wetting ability of liquid Fe40Al in porous TiC pre-form was studied by in-situ monitoring the melting and infiltration p rocess. The infiltration ability was investigated by ob...     

TiC/Fe cermet coating by plasma cladding using asphalt as a carbonaceous precursor

A new Ti-Fe-C compound powder for plasma cladding was prepared by heating a mixture powder of ferrotitanium and asphalt pyro-lyzed as a carbonaceous precursor. The carbon by the pyrolysis of the asphalt acts as a reactive constituent as well as a binder in the compound powder. The TiC/Fe cermet coatings were prepared by plasma cladding with the compound powder. Results show that the Ti-Fe-C compound powder has a very tight structure, which can avoid the problem of the reactive constituent particles being separated during cladding. The TiC/Fe cermet coating presents a typical morphology of plasma cladding coatings with two different laminated layers: one is the composite layer in which the round fine TiC particles (<500 nm) are dispersed within a Fe matrix, the other is the paragentic layer of TiC and Ti2O3. The coating shows high hardness and excellent wear resistance. The surface hardness of the coating is 68 ± 5(HR30N). In the same fretting conditions, the wear area of Ni60 coating is about 11 times as much as the TiC/Fe cermet coating.     

Novel approaches to produce Al2O3– TiC/TiCN– Fecomposite powders directly from ilmenite

Al2O3 –TiC/TiCN–Fe composite powders were successfully prepared directly from ilmenite at 1300–1400℃.The effects of Al/C ratio,sintering atmosphere,and reaction temperature and time on the reaction products were investigated.Results showed that the nitrogen atmosphere was bene cial to the reduction of ilmenite and the formation of Al2O3 –TiC/TiCN–Fe composite powders.When the reaction temperature was between 600 and 1100℃,the intermediate products,TiO2,Ti3O5 and Ti4O7 were found,which changed to TiC or TiCN at higher temperature.Al/C ratio was found to affect the reaction process and synthesis products.When Al addition was 0.5 mol,the Al2O3 phase did not appear.The content of carbon in TiCN rose when the reaction temperature was increased.     

TiC/Fe cermet coating by plasma cladding using asphalt as carbonaceous precursor

A new Ti-Fe-C compound powder for plasma cladding was prepared by heating a mixture powder of ferrotitanium and asphalt pyrolyzed as carbonaceous precursor. The carbon by the pyrolysis of the asphalt acts as a reactive constituent as well as a binder in the compound powder. TiC/Fe cermet coatings were prepared by plasma cladding with the compound powder. Results show that the Ti-Fe-C compound powder has a very tight structure, which can avoid the problem that reactive constituent particles are separated during cladding. The TiC/Fe cermet coating presents a typical morphology of plasma cladding coatings with two different laminated layers: one is the composite layers in which the round fine TiC particles (<500nm) are dispersed within a Fe matrix, the other is the paragentic layers of TiC and Ti₂O₃. The coating shows high hardness and excellent wear resistance. The surface hardness of the coating is 68±5(HR30N). In the same fretting conditions, the wear area of Ni60 coating is about 11 times as much as the TiC/Fe cermet coating.     

TiC/Fe cermet coating by plasma cladding using asphalt as carbonaceous precursor

A new Ti-Fe-C compound powder for plasma cladding was prepared by heating a mixture powder of ferrotitaniurn and asphalt pyro- lyzed as a carbonaceous precursor. The carbon by the pyrolysis of the asphalt acts as a reactive constituent as well as a binder in the compound powder. The TiC/Fe cermet coatings were prepared by plasma cladding with the compound powder. Results show that the Ti-Fe-C compound powder has a very tight structure, which can avoid the problem of the reactive constituent particles being separated during cladding. The TiC/Fe cermet coating presents a typical morphology of plasma cladding coatings with two different laminated layers： one is the composite layer in which the round fine TiC particles （〈500 nm） are dispersed within a Fe matrix, the other is the paragentic layer of TiC and Ti2O3. The coating shows high hardness and excellent wear resistance. The surface hardness of the coating is 68 ± 5（HR30N）. In the same fretting conditions, the wear area of Ni60 coating is about Ⅱ times as much as the TiC/Fe cermet coating.