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1.
The NiAl based materials including NiAl-TiC-Al2O3 composite,NiAl-Cr(Mo)-Hf-Ho eutectic alloy and NiAl-Cr(Mo)-CrxSy in situ composite were fabricated and their wear properties were tested at different temperatures.The results revealed that the NiAl-TiC-Al2O3 composite,NiAl-Cr(Mo)-Hf-Ho eutectic alloy and NiAl-Cr(Mo)-CrxSy in situ composite exhibited the excellent wear properties between 700℃ and 900℃.The microstructure observations exhibited that the self-lubricant films formed on the worn surfaces during the dry sliding test at high temperature,which decreased the wear rate and friction coefficient significantly.TEM observation on the self-lubricant film revealed that it was mainly comprised by ceramic amorphous and nanocrystalline.Compared with the NiAl-TiC-Al2O3 composite,the NiAl-Cr(Mo)-CrxSy in situ composite has lower friction coefficient at low temperature.Such phenomena may be ascribed to the addition of sulfide which contributes much to the formation of self-lubricant,and moreover the TiC addition increase the strength of NiAl based material and its wear resistance.  相似文献   

2.
The microstructure evolution and electrolysis behavior of (Cu52Ni30Fe18)-xNiFe2O4 (x=40wt%, 50wt%, 60wt%, and 70wt%) composite inert anodes for aluminum electrowinning were studied. NiFe2O4 was synthesized by solid-state reaction at 950℃. The dense anode blocks were prepared by ball-milling followed by sintering under a N2 atmosphere. The phase evolution of the anodes after sintering was determined by scanning electron microscopy and energy-dispersive X-ray spectroscopy. The results indicate that a substitution reaction between Fe in the alloy phase and Ni in the oxide phase occurs during the sintering process. The samples were also examined as inert anodes for aluminum electrowinning in the low-temperature KF-NaF-AlF3 molten electrolyte for 24 h. The cell voltage during electrolysis and the corrosion scale on the anodes were analyzed. The results confirm that the scale has a self-repairing function because of the synergistic reaction between the alloy phase with Fe added and the oxide phase. The estimated wear rate of the (Cu52Ni30Fe18)-50NiFe2O4 composite anode is 2.02 cm·a-1.  相似文献   

3.
Oxide eutectic ceramic in situ composites have attracted significant interest in the application of high-temperature structural materials because of their excellent high-temperature strength, oxidation and creep resistance, as well as outstanding microstructural stability. The directionally solidified ternary Al2O3/YAG/ZrO2 hypereutectic in situ composite was successfully prepared by a laser zone remelting method, aiming to investigate the growth characteristic under ultra-high temperature gradient. The microstructures and phase composition of the as-solidified hypereutectic were characterized by using scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS), and X-ray diffraction (XRD). The results show that the composite presents a typical hypereutectic lamellar microstructure consisting of fine Al2O3 and YAG phases, and the enriched ZrO2 phases with smaller sizes are randomly distributed at the Al2O3/YAG interface and in Al2O3 phases. Laser power and scanning rate strongly affect the sample quality and microstructure characteristic. Additionally, coarse colony microstructures were also observed, and their formation and the effect of temperature gradient on the microstructure were discussed.  相似文献   

4.
A predominance area diagram for the Zr-Si-C-O system at 1773 K was plotted according to correlative thermodynamic data. β-SiC/ZrO2 composites were prepared based on the phase diagram by carbothermal reduction of zircon (ZrSiO4) in argon atmosphere. Zircon and carbon black were mixed according to the C/ZrSiO4 mass ratio of 0.2, and with 0, 1wt% and 2wt% extra addition of La2O3. Phase evolution of the mixture was investigated at 1723-1803 K by X-ray powder diffraction, and the microstructure of the product prepared at 1803 K for 4 h was examined by scanning electronic microscope. The results show that the decomposition of ZrSiO4 and the formation of β-SIC can be promoted by increasing the heating temperature and adding La2O3. The β-SiC/ZrO2 composites can be prepared at 1803 K for 4 h in a mixture of zircon, carbon black and La2O3, and the contents of β-SIC and m-ZrO2 in the product sample with 2wt% La2O3 reach the highest values of 10.8wt% and 89.2wt%, respectively. The crystal size of the products is about 200 nm.  相似文献   

5.
Al-Ti-O inclusions always clog submerged nozzles in Ti-bearing Al-killed steel. A typical synthesized Al2TiO5 inclusion was immersed in a CaO-SiO2-Al2O3 molten slag for different durations at 1823 K. The Al2TiO5 dissolution paths and mechanism were revealed by scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDS). Decreased amounts of Ti and Al and increased amounts of Si and Ca at the dissolution boundary prove that inclusion dissolution and slag penetration simultaneously occur. SiO2 diffuses or penetrates the inclusion more quickly than CaO, as indicated by the w(CaO)/w(SiO2) value in the reaction region. A liquid product (containing 0.7–1.2 w(CaO)/w(SiO2), 15wt%–20wt% Al2O3, and 5wt%–15wt% TiO2) forms on the inclusion surface when Al2TiO5 is dissolved in the slag. Al2TiO5 initially dissolves faster than the diffusion rate of the liquid product toward the bulk slag. With increasing reaction time, the boundary reaches its largest distance, the Al2TiO5 dissolution rate equals the liquid product diffusion rate, and the dissolution process remains stable until the inclusion is completely dissolved.  相似文献   

6.
Metal Sm has been widely used in making Al-Sm magnet alloy materials. Conventional distillation technology to produce Sm has the disadvantages of low productivity, high costs, and pollution generation. The objective of this study was to develop a molten salt electrolyte system to produce Al-Sm alloy directly, with focus on the electrical conductivity and optimal operating conditions to minimize the energy consumption. The continuously varying cell constant (CVCC) technique was used to measure the conductivity for the Na3AlF6-AlF3-LiF-MgF2-Al2O3-Sm2O3 electrolysis medium in the temperature range from 905 to 1055℃. The temperature (t) and the addition of Al2O3 (W(Al2O3)), Sm2O3 (W(Sm2O3)), and a combination of Al2O3 and Sm2O3 into the basic fluoride system were examined with respect to their effects on the conductivity (κ) and activation energy. The experimental results showed that the molten electrolyte conductivity increases with increasing temperature (t) and decreases with the addition of Al2O3 or Sm2O3 or both. We concluded that the optimal operation conditions for Al-Sm intermediate alloy production in the Na3AlF6-AlF3-LiF-MgF2-Al2O3-Sm2O3 system are W(Al2O3) + W(Sm2O3)=3wt%, W(Al2O3):W(Sm2O3)=7:3, and a temperature of 965 to 995℃, which results in satisfactory conductivity, low fluoride evaporation losses, and low energy consumption.  相似文献   

7.
The aim of the present study was to fabricate Fe–TiC–Al2O3 composites on the surface of medium carbon steel. For this purpose, TiO2–3C and 3TiO2–4Al–3C–xFe (0 ≤ x ≤ 4.6 by mole) mixtures were pre-placed on the surface of a medium carbon steel plate. The mixtures and substrate were then melted using a gas tungsten arc cladding process. The results show that the martensite forms in the layer produced by the TiO2–3C mixture. However, ferrite–Fe3C–TiC phases are the main phases in the microstructure of the clad layer produced by the 3TiO2–4Al–3C mixture. The addition of Fe to the TiO2–4Al–3C reactants with the content from 0 to 20wt% increases the volume fraction of particles, and a composite containing approximately 9vol% TiC and Al2O3 particles forms. This composite substantially improves the substrate hardness. The mechanism by which Fe particles enhance the TiC + Al2O3 volume fraction in the composite is determined.  相似文献   

8.
The recovery of iron from the screw classifier overflow slimes by direct flotation was studied. The relative effectiveness of sodium silicates with different silica-to-soda mole ratios as depressants for silica and silicate bearing minerals was investigated. Silica-to-soda mole ratio and silicate dosage were found to have significant effect on the separation efficiency. The results show that an increase of Fe content in the concentrate is observed with concomitant reduction in SiO2 and Al2O3 levels when a particular type of sodium silicate at a proper dosage is used. The concentrate of 58.89wt% Fe, 4.68wt% SiO2, and 5.28wt% Al2O3 with the weight recovery of 38.74% and the metal recovery of 41.13% can be obtained from the iron ore slimes with 54.44wt% Fe, 6.72wt% SiO2, and 6.80wt% Al2O3, when Na2SiO3 with a silica-to-soda mole ratio of 2.19 is used as a depressant at a feed rate of 0.2 kg/t.  相似文献   

9.
The Al-Al2O3-MgO composites with added aluminum contents of approximately 0wt%, 5wt%, and 10wt%, named as M1, M2, and M3, respectively, were prepared at 1700℃ for 5 h under a flowing N2 atmosphere using the reaction sintering method. After sintering, the Al-Al2O3-MgO composites were characterized and analyzed by X-ray diffraction, scanning electron microscopy, and energy-dispersive X-ray spectroscopy. The results show that specimen M1 was composed of MgO and MgAl2O4. Compared with specimen M1, specimens M2 and M3 possessed MgAlON, and its production increased with increasing aluminum addition. Under an N2 atmosphere, MgO, Al2O3, and Al in the matrix of specimens M2 and M3 reacted to form MgAlON and AlN-polytypoids, which combined the particles and the matrix together and imparted the Al-Al2O3-MgO composites with a dense structure. The mechanism of MgAlON synthesis is described as follows. Under an N2 atmosphere, the partial pressure of oxygen is quite low; thus, when the Al-Al2O3-MgO composites were soaked at 580℃ for an extended period, aluminum metal was transformed into AlN. With increasing temperature, Al2O3 diffused into AlN crystal lattices and formed AlN-polytypoids; however, MgO reacted with Al2O3 to form MgAl2O4. When the temperature was greater than (1640 ±10)℃, AlN diffused into Al2O3 and formed spinel-structured AlON. In situ MgAlON was acquired through a solid-solution reaction between AlON and MgAl2O4 at high temperatures because of their similar spinel structures.  相似文献   

10.
In this work, Fe3Si-Si3N4-Al2O3 composites were prepared at 1300℃ in an N2 atmosphere using fused corundum and tabular alumina particles, Al2O3 fine powder, and ferrosilicon nitride (Fe3Si-Si3N4) as raw materials and thermosetting phenolic resin as a binder. The effect of ferrosilicon nitride with different concentrations (0wt%, 5wt%, 10wt%, 15wt%, 20wt%, and 25wt%) on the properties of Fe3Si-Si3N4-Al2O3 composites was investigated. The results show that the apparent porosity varies between 10.3% and 17.3%, the bulk density varies from 2.94 g/cm3 and 3.30 g/cm3, and the cold crushing strength ranges from 67 MPa to 93 MPa. Under the experimental conditions, ferrosilicon nitride, whose content decreases substantially, is unstable; part of the ferrosilicon nitride is converted into Fe2C, whereas the remainder is retained, eventually forming the ferrosilicon alloy. Thermodynamic assessment of the Si5AlON7 indicated that the ferrosilicon alloy accelerated the reactions between Si3N4 and α-Al2O3 fine powder and that Si in the ferrosilicon alloy was nitrided directly, forming β-SiAlON simultaneously. In addition, fused corundum did not react directly with Si3N4 because of its low reactivity.  相似文献   

11.
The single phaseα-Mn O_2and in-situ supportedα-Mn O_2/Zr O_2with different ratios of Mn/Zr were synthesized by one-pot hydrothermal method.They showed superior activity for catalytic oxidation of methane and even better than that of 1%Pt/Al_2O_3.The T_(50)of Mn O_2/Zr O_2catalysts with different ratios of Mn/Zr were located in the range of 315–335°C at a WHSV of 90 L g~(-1)h~(-1),whereas that of Pt/Al_2O_3was 380°C.After sulfur ageing,the Mn O_2/Zr O_2catalysts with Mn/Zr ratio of 2:1(2Mn O_2/1Zr O_2)and 1:1(1Mn O_2/1Zr O_2)exhibited satisfying sulfur resistance in comparison to the pure Mn O_2.The 2Mn O_2/1Zr O_2catalyst also showed acceptable catalytic stability,and the addition of 10 vol%CO_2had no obvious negative effect on its stability,whereas the addition of2.6 vol%H_2O caused slight but reversible decreasing methane oxidative activity.  相似文献   

12.
Molybdenum disulfide (MoS2) is one of the most commonly used solid lubricants for Cu-Fe-based friction materials. Nevertheless, MoS2 reacts with metal matrices to produce metal sulfides (e.g., FeS) and Mo during sintering, and the lubricity of the composite may be related to the generation of FeS. Herein, the use of FeS as an alternative to MoS2 for producing Cu-Fe-based friction materials was investigated. According to the reaction principle of thermodynamics, two composites-one with MoS2 (Fe-Cu-MoS2 sample) and the other with FeS (FeS-Cu2S-Cu-Fe-Mo sample), were prepared and their friction behaviors and mechanical properties were compared. The results showed that MoS2 reacted with the Cu-Fe matrix to produce FeS, metallic ternary sulfides, and Mo when sintered at 1050℃. The MoS2-Cu-Fe and FeS-Cu2S-Cu-Fe-Mo samples thereby exhibited similar characteristics with respect to phase composition, density, hardness, and tribological behaviors. Micrographs of the worn surfaces revealed that the stable friction regime for both composites stemmed from the iron sulfides friction layers rather than from the molybdenum sulfides layers.  相似文献   

13.
The main objective of this paper was to fabricate Cu10Sn5Ni alloy and its composites reinforced with various contents of Si3N4 particles (5wt%, 10wt%, and 15wt%) and to investigate their dry sliding wear behavior using a pin-on-disk tribometer. Microstructural examinations of the specimens revealed a uniform dispersion of Si3N4 particles in the copper matrix. Wear experiments were performed for all combinations of parameters, such as load (10, 20, and 30 N), sliding distance (500, 1000, and 1500 m), and sliding velocity (1, 2, and 3 m/s), for the alloy and the composites. The results revealed that wear rate increased with increasing load and increasing sliding distance, whereas the wear rate decreased and then increased with increasing sliding velocity. The primary wear mechanism encountered at low loads was mild adhesive wear, whereas that at high loads was severe delamination wear. An oxide layer was formed at low velocities, whereas a combination of shear and plastic deformation occurred at high velocities. The mechanism at short sliding distances was ploughing action of Si3N4 particles, which act as protrusions; by contrast, at long sliding distances, direct metal-metal contact occurred. Among the investigated samples, the Cu/10wt% Si3N4 composite exhibited the best wear resistance at a load of 10 N, a velocity of 2 m/s, and a sliding distance of 500 m.  相似文献   

14.
An environmentally clean aluminium-based conversion coating on AZ91D magnesium alloy was studied in aluminium nitrate solutions. The morphology, composition, structure, and formation mechanism of the coating were investigated in detail using scanning electron microscopy/energy dispersion spectrometry, X-ray diffraction, transmission electron microscopy, and electrochemical corrosion tests. The results show that the conversion coating is composed of magnesium, aluminium, and oxygen, and shows an amorphous structure. In the initial stage of coating formation, the grain-like nucleus is composed of Al10O15·xH2O, (Al2O3)5.333, Al2O3, AlO(OH), MgAl2O4, (Mg0.88Al0.12)(Al0.94Mg0.06)2O4, and (Mg0.68Al0.32)(Al0.84Mg0.16)2O4. The conversion coating formed in the 0.01 mol/L aluminium nitrate solution for 15 min can improve the corrosion resistance of the magnesium alloy greatly. The discussion reveals that the possible formation mechanism for the aluminium-based conversion coating is the reduction reaction on micro-cathodic sites due to the electrochemically heterogeneous magnesium alloy substrate.  相似文献   

15.
以松木为模板,采用模板法将不同含量的Al2O3添加到WO3/ZrO2复合氧化物中,采用X射线衍射、BET比表面积分析、拉曼光谱和NH3等温吸附测试等手段对其进行表征,以评估其改进结果。将Al2O3/WO3/ZrO2催化剂应用到甲醇与乌桕油(非食用油)的酯交换反应中,在其他反应条件相同,Al2O3质量分数为3%时,生物柴油最高产率达到83.1%。结果表明:添加Al2O3稳定了ZrO2的四方相结构,使得催化剂比表面积更大、孔数量增加;模板法制备的催化剂孔径分布均匀,WO3呈高度分散无定型状态;引入Al2O3增加了WO3/ZrO2催化剂的中强酸性,对弱酸性和强酸性无明显改变。  相似文献   

16.
Al2O3 –TiC/TiCN–Fe composite powders were successfully prepared directly from ilmenite at 1300–1400℃.The effects of Al/C ratio,sintering atmosphere,and reaction temperature and time on the reaction products were investigated.Results showed that the nitrogen atmosphere was bene cial to the reduction of ilmenite and the formation of Al2O3 –TiC/TiCN–Fe composite powders.When the reaction temperature was between 600 and 1100℃,the intermediate products,TiO2,Ti3O5 and Ti4O7 were found,which changed to TiC or TiCN at higher temperature.Al/C ratio was found to affect the reaction process and synthesis products.When Al addition was 0.5 mol,the Al2O3 phase did not appear.The content of carbon in TiCN rose when the reaction temperature was increased.  相似文献   

17.
The strain amplitude-controlled fatigue characteristics of an Al–Si casting alloy and itscomposite reinforced with 17 vol% Al2O3 fibers (Al–Si/Al2O3) are studied at three different temperatures. Both the alloy and the composite showed different degrees of cyclic softening at elevated temperatures. Increasing the temperature, fatigue damage of either the alloy or the composite occurred with varying mode from brittle fracture of silicon particles to their separation from the aluminum matrix. This is explained by the different thermal expansion coefficients of silicon particles and the aluminum matrix. The reinforcement Al2O3 fibers in the composite showed a similar damage behavior with those silicon particles despite temperature variation  相似文献   

18.
实验探究了二硫化钼(MoS2)作为一种新型材料与贵金属纳米粒子金(Au)、铂(Pt)的复合基底对于过氧化氢(H2O2)的还原性检测,采用氧化铟锡导电玻璃(ITO)作为电极,制备出了基于Pt-Au-MoS2-ITO的生物传感器,为H2O2还原性检测的便携性操作打下了基础.实验采用电化学沉积的方法制备材料,同时使用循环伏安(CV)法、计时电流法等传统电化学手段表征了传感器电化学性能,采用场发射扫描电子显微镜(FE-SEM)来表征传感器表面形貌.建立了用于H2O2还原检测的、具有高检测限、高灵敏度和宽检测范围的传感器.  相似文献   

19.
为了克服Ag作为超导基底时的高温使用缺陷,提高Ag的熔点及其力学性能,选择了高熔点的Al2O3作为掺杂物,通过传统粉末冶金方法制备了Al2O3/Ag基复合材料.结果表明,在Ag基体中掺杂≥1%Al2O3粒子可以提高Ag的熔化温度tm至970℃以上,Al2O3质量分数大于3%时,样品tm可提高至990℃以上.在Al2O3质量分数小于3%样品中,2%Al2O3/Ag基复合材料具有最大的硬度、抗拉强度以及最小的线膨胀系数与延伸率.由于2%Al2O3/Ag样品具有合适的熔化温度、接近于YBaCuO的线膨胀系数和最好的力学性能,满足了后期Ar气氛下热处理YBaCuO超导带材对基底的要求.  相似文献   

20.
β-Al3Mg2 intermetallic was used as a reinforcing agent to improve the mechanical properties of an aluminum matrix. Different amounts of Al3Mg2 nanoparticles (ranging from 0wt% to 20wt%) were milled with aluminum powders in a planetary ball mill for 10 h. Consolidation was conducted by uniaxial pressing at 400°C under a pressure of 600 MPa for 2 h. Microstructural characterization confirms the uniform distribution of Al3Mg2 nanoparticles within the matrix. The effects of nano-sized Al3Mg2 content on the wear and mechanical properties of the composites were also investigated. The results show that as the Al3Mg2 content increases to higher levels, the hardness, compressive strength, and wear resistance of the nanocomposites increase significantly, whereas the relative density and ductility decrease. Scanning electron microscopy (SEM) analysis of worn surfaces reveals that a transition in wear mechanisms occurs from delamination to abrasive wear by the addition of Al3Mg2 nanoparticles to the matrix.  相似文献   

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