CaO-Al2O3-SiO2系烧结微晶玻璃的结晶过程

To control the quatity, grain size and morphology of crystals in glass-ceramics, relative crystallinity of CaO-Al₂O₃-SiO₂ sintered glass-ceramics was determined using XRD method. The crystallization at different temperature range was studied by SEM. The results indicate that sintering at low temperature (below 900　℃), crystals originate at the interface of glass particles and grow toward the inside of particles. There was no crystallization taken place within particles and the crystallinity was relatively low. Higher crystallinity can be obtained at mid temperature range (900～1　050　℃) when crystallization takes place both at and within the interface of glass particles. The crystallinity tends to decrease at high temperature range (1　050～1　100　℃) due to the rapid sintering and drop of driving force for phase transformation.     

热处理对CaO-Al2O3-SiO2系烧结微晶玻璃吸水率的影响

By means of measuring the changes of the water absorbance of glass particles in sintering with different starting size and the observation by scanning electron microscopy, the effect of heat treatment on the water absorbance of CaO-Al₂O₃-SiO₂ sintered glass-ceramics was studied in order to decrease the water absorbance of glass-ceramics. Results show that the glass-ceramics has higher water absorbance while sintering at lower temperature (900　℃). The water absorbance decreases greatly as temperature goes up. However, it increases slightly during longer stay at higher temperature (1　050～1　100　℃). The starting particle size of the glass has minor effect on the water absorbance of glass-ceramics sintering at higher temperature.     

Microstructure and wear resistance of PTA clad Cr7C3/γ-Fe ceramal composite coating

A wear resistant Cr₇C₃/γ-Fe ceramal composite coating was fabricated on substrate of the hardening and tempering C degree steel by PTA (plasma transferred arc) cladding with (wt%) Fe-25Cr-7C elemental powder blends. Microstructure of the coating was characterized by OM, SEM, XRD and EDS. Wear resistance of the coating was tested under dry sliding wear condition at room temperature. The results indicate that the PTA clad ceramal composite coating has a rapidly solidified fine microstructure consisting of Cr₇C₃ primary particles uniformly distributed in the γ-Fe matrix and is metallurgically bonded to the C degree steel substrate. The PTA clad Cr₇C₃/γ-Fe ceramal composite coating has high hardness and excellent wear resistance under dry sliding wear test conditions. The excellent wear resistance of the Cr₇C₃/γ-Fe ceramal composite coating is attributed to the coating’s high hardness, strong covalent atomic bonding and refined microstructure.     

Microstructure and wear resistance of PTA clad Cr7C3/γ-Fe ceramal composite coating

A wear resistant Cr₇C₃/γ-Fe ceramal composite coating was fabricated on substrate of the hardening and tempering C degree steel by PTA (plasma transferred arc) cladding with (wt%) Fe-25Cr-7C elemental powder blends. Microstructure of the coating was characterized by OM, SEM, XRD and EDS. Wear resistance of the coating was tested under dry sliding wear condition at room temperature. The results indicate that the PTA clad ceramal composite coating has a rapidly solidified fine microstructure consisting of Cr₇C₃ primary particles uniformly distributed in the γ-Fe matrix and is metallurgically bonded to the C degree steel substrate. The PTA clad Cr₇C₃/γ-Fe ceramal composite coating has high hardness and excellent wear resistance under dry sliding wear test conditions. The excellent wear resistance of the Cr₇C₃/γ-Fe ceramal composite coating is attributed to the coating’s high hardness, strong covalent atomic bonding and refined microstructure.     

Effect of sintering temperature on pore ratio and mechanical properties of composite structure in nano graphene reinforced ZA27 based composites

Nano graphene platelet(Gr) reinforced nano composites with a zinc–aluminum alloy(ZA27) matrix were produced by powder metallurgy at four different mass ratios(0.5 wt%, 1.0 wt%, 2.0 wt% and 4.0 wt%) and three different sintering temperatures(425, 450, and 475℃). In order to investigate the effect of sintering temperatures and nano graphene reinforcement materials on the composite structure, the microstructures of the composite samples were investigated and their densities were determined with a scanning electron microscope. Hardness, transverse rupture,and abrasion wear tests were performed to determine the mechanical properties. According to the test results, the porosity increased and the mechanical strength of the nano composites decreased as the amount of nano graphene reinforcement in ZA27 increased. However, when the composites produced in different reinforcement ratios were evaluated, the increase in sintering temperature increased the mechanical structure by positively affecting the composite structure.     

烧结温度对纳米石墨烯增强ZA27基复合材料孔隙比和力学性能的影响

Nano graphene platelet (Gr) reinforced nano composites with a zinc–aluminum alloy (ZA27) matrix were produced by powder metallurgy at four different mass ratios (0.5wt%, 1.0wt%, 2.0wt% and 4.0wt%) and three different sintering temperatures (425, 450, and 475°C). In order to investigate the effect of sintering temperatures and nano graphene reinforcement materials on the composite structure, the microstructures of the composite samples were investigated and their densities were determined with a scanning electron microscope. Hardness, transverse rupture, and abrasion wear tests were performed to determine the mechanical properties. According to the test results, the porosity increased and the mechanical strength of the nano composites decreased as the amount of nano graphene reinforcement in ZA27 increased. However, when the composites produced in different reinforcement ratios were evaluated, the increase in sintering temperature increased the mechanical structure by positively affecting the composite structure.     

Novel sintering behavior of polystyrene nano-latex particles in filming process

Filming process of polystyrene nano-latex (NPS) particles was studied by a combination of various methods. For a constant annealing time of 1 h, the AFM images showed that the deformation and sintering temperatures for NPS particles were ca. 90℃ and 100℃ respectively. In spin-lattice relaxation measurements of solid state NMR, it is found that T_1L, T_1S and I_1L/I₀ increased significantly after annealing at 90℃ and above. DSC results showed that there was an exothermic peak near T_g after annealing for 1 h at the selected temperatures below 95℃; otherwise, the exothermic peak disappeared after annealing at 100℃ or above. The apparent density of NPS increased suddenly in the temperature range. The results implied that the macromolecules in NPS particles are in a confined state with higher conformational energy and less cohensional interactions which are the drive force for the sintering at a lower temperature compared with the multichain PS particles and the bulk polymer.     

Microstructure and properties of a wear resistant Al–25Si–4Cu–1Mg coating prepared by supersonic plasma spraying

A high content silicon aluminum alloy(Al–25Si–4 Cu–1Mg) coating was prepared on a 2A12 aluminum alloy by supersonic plasma spraying. The morphology and microstructure of the coating were observed and analyzed. The hardness, elastic modulus, and bonding strength of the coating were measured. The wear resistance of the coating and 2A12 aluminum alloy was studied by friction and wear test. The results indicated that the coating was compact and the porosity was only 1.5%. The phase of the coating was mainly composed of α-Al and β-Si as well as some hard particles(Al_9Si,Al_(3.21)Si_(0.47), and CuAl_2). The average microhardness of the coating was HV 242, which was greater than that of 2 A12 aluminum alloy(HV 110). The wear resistance of the coating was superior to 2A12 aluminum alloy. The wear mechanism of the 2A12 aluminum alloy was primarily adhesive wear, while that of the coating was primarily abrasive wear. Therefore, it is possible to prepare a high content silicon aluminum alloy coating with good wear resistance on an aluminum alloy by supersonic plasma spraying.     

在Na3AlF6-AlF3-CaF2-LiF-Al2O3体系中低温铝电解

Based on the main physico-chemical properties of Na₃AlF₆-AlF₃-CaF₂-LiF-Al₂O₃ system studied, including liquidus temperature、electrical conductivity and bath density, a laboratory scale vertical discharging aluminum type electrolysis cell of about 100A capacity was run with TiB₂ cathodes and low molar ratio(1.5～2.0) electrolytes at 800～930℃ range. Aluminum metal was obtained with 84.6%～88.3% current efficiencies and 11.54～11.83 kW^.h/kg specific energy consumption.     

La2O3对Ni基合金激光熔覆层组织和耐磨性的影响

The nickel-based alloy powders with different contents of La₂O₃ addition were laser cladded onto steel substrates．The clad coatings were examined and tested for microstructural features,chemical compositions,phase structure,     

超音速等离子喷涂制备的Al–25Si–4Cu–1Mg耐磨涂层的组织与性能

A high content silicon aluminum alloy (Al–25Si–4Cu–1Mg) coating was prepared on a 2A12 aluminum alloy by supersonic plasma spraying. The morphology and microstructure of the coating were observed and analyzed. The hardness, elastic modulus, and bonding strength of the coating were measured. The wear resistance of the coating and 2A12 aluminum alloy was studied by friction and wear test. The results indicated that the coating was compact and the porosity was only 1.5%. The phase of the coating was mainly composed of α-Al and β-Si as well as some hard particles (Al₉Si, Al_3.21Si_0.47, and CuAl₂). The average microhardness of the coating was HV 242, which was greater than that of 2A12 aluminum alloy (HV 110). The wear resistance of the coating was superior to 2A12 aluminum alloy. The wear mechanism of the 2A12 aluminum alloy was primarily adhesive wear, while that of the coating was primarily abrasive wear. Therefore, it is possible to prepare a high content silicon aluminum alloy coating with good wear resistance on an aluminum alloy by supersonic plasma spraying.     

Corrosion damage evolution and residual strength of corroded aluminum alloys

The LY12CZ aluminum alloy specimens were corroded under the conditions of different test temperatures and exposure durations. After corrosion exposure, fatigue tests were performed. Scanning electron microscopy and optical microscope analyses on corrosion damage were carried out. The definition of surface corrosion damage ratio was provided to describe the extent of surface corrosion damage. On the basis of the measured data sets of the corrosion damage ratio, the probabilistic model of corrosion damage evolution was built. The corrosion damage decreased the fatigue life by a factor of about 1.25 to 2.38 and the prediction method of residual strength of the corroded structure was presented.     

Fabrication of MgB2 superconducting films by different methods

MgB₂ superconducting films have been successfully fabricated on single crystal MgO(111) and c-AL₂O₃ substrates by different methods. The film deposited by pulsed laser deposition is c-axis oriented with zero resistance transition temperature of 38.4 K, while the other two films fabricated by chemical vapor deposition and electrophoresis are c-axis textured with the zero resistance transition temperature of 38 K and 39 K, respectively. Magnetization hysteresis measurements yield critical current density J_c of 10⁷ A/cm² at 15 K in zero field for the thin film and of 10⁵ A/cm² for the thick film. For the thin film deposited by chemical vapor deposition, the microwave surface resistance at 10 K is found to be as low as 100 μΩ, which is comparable with that of a high-quality high-temperature superconducting thin film of YBCO.     

Fabrication of MgB2 superconducting films by different methods

MgB₂ superconducting films have been successfully fabricated on single crystal MgO(111) and c-AL₂O₃ substrates by different methods. The film deposited by pulsed laser deposition is c-axis oriented with zero resistance transition temperature of 38.4 K, while the other two films fabricated by chemical vapor deposition and electrophoresis are c-axis textured with the zero resistance transition temperature of 38 K and 39 K, respectively. Magnetization hysteresis measurements yield critical current density J_c of 10⁷ A/cm² at 15 K in zero field for the thin film and of 10⁵ A/cm² for the thick film. For the thin film deposited by chemical vapor deposition, the microwave surface resistance at 10 K is found to be as low as 100 μΩ, which is comparable with that of a high-quality high-temperature superconducting thin film of YBCO.     

反应键合B4C–SiC复合材料的组织和力学性能

Reaction-bonded B₄C–SiC composites are highly promising materials for numerous advanced technological applications. However, their microstructure evolution mechanism remains unclear. Herein, B₄C–SiC composites were fabricated through the Si-melt infiltration process. The influences of the sintering time and the B₄C content on the mechanical properties, microstructure, and phase evolution were investigated. X-ray diffraction results showed the presence of SiC, boron silicon, boron silicon carbide, and boron carbide. Scanning electron microscopy results showed that with the increase in the boron carbide content, the Si content decreased and the unreacted B₄C amount increased when the sintering temperature reached 1650°C and the sintering time reached 1 h. The unreacted B₄C diminished with increasing sintering time and temperature when B₄C content was lower than 35wt%. Further microstructure analysis showed a transition area between B₄C and Si, with the C content marginally higher than in the Si area. This indicates that after the silicon infiltration, the diffusion mechanism was the primary sintering mechanism of the composites. As the diffusion process progressed, the hardness increased. The maximum values of the Vickers hardness, flexural strength, and fracture toughness of the reaction-bonded B₄C–SiC ceramic composite with 12wt% B₄C content sintered at 1600°C for 0.5 h were about HV 2400, 330 MPa, and 5.2 MPa·m0.5, respectively.     

Preparation of alumina supported on carbon nanotubes and its application in fluoride adsorption from an aqueous solution

A novel material, alumina supported on carbon nanotubes (Al₂O₃/CNT), was prepared from carbon nanotubes and Al(NO₃)₃.X-ray diffraction (XRD) spectra demonstrate that alumina is amorphous, and scanning electron microscope (SEM) images show that CNT and alumina are homogeneously mixed. Furthermore, the fluoride adsorption behavior on the surface of Al₂O₃ /CNT has been investigated and compared with other adsorbents. The results indicate that Al₂O₃/CNT has a high adsorption capacity, with a saturation adsorption capacity of 39.4 mg/g. It is also found that the adsorption capacity of Al₂O₃/CNT is 3.0—4.5 times that of g-Al₂O₃ while almost equal to that of IRA-410 polymeric resin at 25℃. The adsorption isotherms of fluoride on Al₂O₃/CNT fit the Freundlich equation well, and optimal pH ranging from 5.0 to 9.0.     

Phase-selection and metastable phase formation in highly undercooled eutectic Ni78.6Si21.4 alloys

A large undercooling (250 K) was achieved in eutectic Ni_78.6Si_21.4 melt by the combination of molten-glass denucleation and cyclic superheating. The metastable phase formation process in the bulk undercooled eutectic Ni_78.6Si_21.4 melts was investigated. With the increase of undercooling, different metastable phases form in eutectic Ni_78.6Si_21.4 melts and part of these metastable phases can be kept at room temperature through slow post-solidification. Under large undercooling, the metastable phases β₂-Ni₃Si, Ni₃₁Si₁₂ and Ni₃Si₂ were identified. Especially, the Ni₃Si₂ phase was obtained in eutectic Ni_78.6Si_21.4 alloy for the first time. Based on the principle of free energy minimum and transient nucleation theory, the solidification behavior of melts was analyzed with regard to the metastable phase formation when the melts were in highly undercooled state.     

高温变形时Al67Mn8Ti25的动态回复和动态再结晶

The deformation microstructure of Ll₂-structure Al₆₇Mn₈Ti₂₅ compound after tension at high temperature was investigated by TEM. The results show that dynamic recovery occurs and there exist a high density of dislocations, dislocation walls and unstable networks within the grains after deformation at 1 173 K and a strain rate of 8.35×10^-5 s^-1. At 1 173 K and a strain rate of 3.34×10^-5s^-1, dynamic recrystallization took place and the deformation microstructures were fine recrystallized grains with stable sub-boundaries in the specimen. Owing to difficulties in the dislocation motion and the process concerned with atom diffusion, the dynamic recovery and dynamic recrystallization occur only at rather higher temperature and lower strain rates, and only under this condition can the appreciate tensile ductility be obtained for this compound.     

Phase-selection and metastable phase formation in highly undercooled eutectic Ni78.6Si21.4 alloys

A large undercooling (250 K) was achieved in eutectic Ni_78.6Si_21.4 melt by the combination of molten-glass denucleation and cyclic superheating. The metastable phase formation process in the bulk undercooled eutectic Ni_78.6Si_21.4 melts was investigated. With the increase of undercooling, different metastable phases form in eutectic Ni_78.6Si_21.4 melts and part of these metastable phases can be kept at room temperature through slow post-solidification. Under large undercooling, the metastable phases β₂-Ni₃Si, Ni₃₁Si₁₂ and Ni₃Si₂ were identified. Especially, the Ni₃Si₂ phase was obtained in eutectic Ni_78.6Si_21.4 alloy for the first time. Based on the principle of free energy minimum and transient nucleation theory, the solidification behavior of melts was analyzed with regard to the metastable phase formation when the melts were in highly undercooled state.     

Microstructure and high-temperature wear properties of in situ TiC composite coatings by plasma transferred arc surface alloying on gray cast iron

In this work, an in situ synthesized TiC-reinforced metal matrix composite (MMC) coating of approximately 350–400μm thick-ness was fabricated on a gray cast iron (GCI) substrate by plasma transferred arc (PTA) surface alloying of Ti–Fe alloy powder. Microhard-ness tests showed that the surface hardness increased approximately four-fold after the alloying treatment. The microstructure of the MMC coating was mainly composed of residual austenite, acicular martensite, and eutectic ledeburite. Scanning electron microscopy (SEM) and X-ray diffraction analyzes revealed that the in situ TiC particles, which were formed by direct reaction of Ti with carbon originally contained in the GCI, was uniformly distributed at the boundary of residual austenite in the alloying zone. Pin-on-disc high-temperature wear tests were performed on samples both with and without the MMC coating at room temperature and at elevated temperatures (473 K and 623 K), and the wear behavior and mechanism were investigated. The results showed that, after the PTA alloying treatment, the wear resistance of the sam-ples improved significantly. On the basis of our analysis of the composite coatings by optical microscopy, SEM with energy-dispersive X-ray spectroscopy, and microhardness measurements, we attributed this improvement of wear resistance to the transformation of the microstruc-ture and to the presence of TiC particles.