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侧翻安全性的校车侧围结构轻量化设计
引用本文:孙贵斌1,韩勇1,蓝平辉1,谢金萍1,纪碧端2. 侧翻安全性的校车侧围结构轻量化设计[J]. 华侨大学学报(自然科学版), 2015, 0(6): 620-625. DOI: 10.11830/ISSN.1000-5013.2015.06.0620
作者姓名:孙贵斌1  韩勇1  蓝平辉1  谢金萍1  纪碧端2
作者单位:1. 厦门理工学院 机械与汽车工程学院, 福建 厦门 361024; 2. 厦门金龙旅行车有限公司 技术中心, 福建 厦门 361006
摘    要:根据《客车上部结构强度的规定》对校车车身结构侧翻安全性的规定,建立和验证某校车有限元分析模型.采用均匀设计方法对校车的侧围结构厚度参数进行多水平多因素实验设计和侧翻仿真分析,并拟合实验设计数据获得轻量化水平较优的因素水平组合.结果表明:在侧围结构满足法规对生存空间要求的前提下,选择因素水平组合U2465并参考实际型钢的厚度规格(1(1.0,1.0),2(2.0,1.5),3(3.0,2.0),4(2.5,2.0)),可使侧身结构质量轻量化24.39%.

关 键 词:校车  侧翻  轻量化  均匀设计  侧围结构

Lightweight Design of School Bus Side Structure for Rollover Safety
SUN Guibing1,HAN Yong1,LAN Pinghui1,XIE Jingping1,JI Biduan2. Lightweight Design of School Bus Side Structure for Rollover Safety[J]. Journal of Huaqiao University(Natural Science), 2015, 0(6): 620-625. DOI: 10.11830/ISSN.1000-5013.2015.06.0620
Authors:SUN Guibing1  HAN Yong1  LAN Pinghui1  XIE Jingping1  JI Biduan2
Affiliation:1. School of Mechanical and Automotive Engineering, Xiamen University of Technology, Xiamen 361024, China; 2. Technology Center, Xiamen Golden Dragon Van Limited Company, Xiamen 361006, China
Abstract:According to the requirement of the rollover safety for school bus in the provisions of strength for the bus superstructure. A school bus finite element model was developed and validated. The uniform design experiment method was adopted for optimizing thickness parameter of the lateral confining structure using multi-level and multi-factor experiment design and rollover simulations. The optimum levels of the factors for light weighting was obtained by fitting the experimental data. The optimization result shows that under the premise of the lateral confining structure meeting the regulatory requirements on the living space, the weight of body structure was decreased by 24.39% by choosing U2465 factor level combination group and referring to the actual type of steel thickness specifications(namely: 1(1.0, 1.0), 2(2.0, 1.5), 3(3.0, 2.0), 4(2.5, 2.0)unit: mm).
Keywords:school bus  rollover  lightweight  uniform design  lateral confining structure
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