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新型轮胎内模直压硫化机构设计
引用本文:刘斐,杨卫民,张金云,邓世涛,焦志伟.新型轮胎内模直压硫化机构设计[J].北京化工大学学报(自然科学版),2015,42(2):95.
作者姓名:刘斐  杨卫民  张金云  邓世涛  焦志伟
作者单位:北京化工大学机电工程学院,北京,100029;三角轮胎股份有限公司,山东威海,264200
基金项目:中央高校基本科研业务费专项
摘    要:提出一种新型轮胎内模直压硫化制造技术并设计了轮胎内模直压硫化装备,将中心机构上的胶囊替代为刚性内模直压机构,利用电磁感应加热实现轮胎内腔加热。以关键部件内模直压机构结构特点及工作原理为基础,建立了内模直压机构的几何与运动约束方程,实现了内模直压机构的尺度设计。另外,还利用Abaqus结构分析模块对硫化状态下的内模直压机构进行强度分析及结构改进设计,得到了内模直压机构的最佳结构。

关 键 词:轮胎硫化  内模直压机构  尺度设计  强度分析
收稿时间:2014-04-09

Design of a novel mechanism for tire inner mould direct pressure vulcanization
LIU Fei,YANG WeiMin,ZHANG JinYun,DENG ShiTao,JIAO ZhiWei.Design of a novel mechanism for tire inner mould direct pressure vulcanization[J].Journal of Beijing University of Chemical Technology,2015,42(2):95.
Authors:LIU Fei  YANG WeiMin  ZHANG JinYun  DENG ShiTao  JIAO ZhiWei
Institution:1.College of Mechanical and Electrical Engineering, Beijing University of Chemical Technology, Beijing 100029;2.Triangle Tire Co., Ltd., Weihai, Shandong 264200, China
Abstract:A new type of tire inner mould direct pressure vulcanization technology has been proposed, and the necessary tire inner mould direct pressure vulcanization equipment was designed. By utilizing the rigid inner mould direct pressure mechanism to replace the curing bladder of the central mechanism, the heating of the tire cavity depends on electromagnetic induction. The key component is the inner mould direct pressure mechanism and, based on its structural characteristics and working principles, the equations of geometry and motion were established. Dimensional design of the inner mould direct pressure mechanism was carried out. In addition, in order to improve the structure of the inner mould direct pressure mechanism and give sufficient strength during vulcanization, the structure analysis module of Abaqus was used to analyze the strengths of the mechanism. Finally, an optimum scheme was obtained.
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