曲面零件抛光机器人的力/位混合控制方法

提出了一种针对复杂曲面零件的工业机器人抛光力/位混合控制方法,该方法可以实现稳定的力控制和精确的位置控制,保证不同法向量处材料去除率的一致。根据规划好的具有法矢量的轨迹,结合传感器反馈的力信号和法矢量方向的PI控制器,机器人沿曲面法矢量方向修正运动轨迹间接地实现刀具和曲面间接触力的控制。研究表明安装不同抛光刀具的机器人抛光系统具有不同的系统刚度,为了保证系统刚度不同的抛光系统具有较好的接触力跟踪性能,提出了自适应PI控制算法,对抛光系统刚度进行评估和PI参数的调整。仿真和实验结果表明该方法可以很好地实现曲面零件的抛光。

Force/position Hybrid Control Method for Surface Parts Polishing Robot

A force/position hybrid control method for polishing the complex surface with an industrial robot is put forward. The method can achieve the stable force control and precise position control to ensure the consistency of the material removal rate at different normal vectors. After the trajectory of the normal vector is planned in CAD software, the force signal feedback from the sensor and the PI controller in the normal vector direction are combined,and the robot end tool corrects the motion trajectory in the vector direction of the surface to indirectly control the contact force between the tool and the surface. As the robot polishing system with different polishing tools has different system stiffness, the adaptive PI control algorithm is proposed and can evaluate the stiffness of the polishing system and adjust the number of PI parameters to ensure the better contact force tracking performance. The simulation and experiment results show that the method can achieve nicely the polishing of the surface part.