SYNTHESIS AND SIZING PROPERTIES OF GRAFT STARCHES AS WARP SIZING MATERIALS FOR POLYESTER/COTTON BLEND SPUN YARN

Grafting a number of monomers such as acrylic acid, acrylamide, methyl acrylate, ethyl acrylate, butyl acrylate, methyl methacrylate, butyl methacrylate and vinyl acetate onto granular corn starch was carried out respectively in aqueous dispersion by using cerie ammonium nitrate as an initiator under nitrogen atmosphere. Conversion of monomer, grafting ratio and grafting efficiency were measured by the method of combining the chemical quantitative analysis with the weight. The adhesive power of the starch graft copolymers to polyester/cotton fiber was evaluated by measuring the breaking strength and elongation of the roving impregnated with the paste. The viscosity change of the size paste before and after grafting was studied. The mechanical properties of polyester/cotton fibre yarn sized by the graft starch were tested. The main conclusions are as follows: (1) monomers which were graft coplymerized onto starch have a significant influence upon the viscosity of the size paste; (2) the adhesive power of

SYNTHESIS AND SIZING PROPERTIES OF GRAFT STARCHES AS WARP SIZING MATERIALS FOR POLYESTER / COTTON BLEND SPUN YARN*

Grafting a number of monomers such as acrylic acid, acrylamide, methyl acrylate, ethyl acrylate, butyl acrylate, methyl methacrylate, butyl methacrylate and vinyl acetate onto granular corn starch was carried out respectively in aqueous dispersion by using eerie ammonium nitrate as an initiator under nitrogen atmosphere. Conversion of monomer, grafting ratio and grafting efficiency were measured by the method of combining the chemical quantitative analysis with the weight. The adhesive power of the starch graft copolymers to polyester / cotton fiber was evaluated by measuring the breaking strength and elongation of the roving impregnated with the paste. The viscosity change of the size paste before and after grafting was studied. The mechanical properties of polyester / cotton fibre yarn sized by the graft starch were tested. The main conclusions are as follows: (1) monomers which were graft coplymerized onto starch have a significant influence upon the viscosity of the size paste; (2) the adhesive power of graft starch to polyester / cotton fibre was better than that of natural starch and acidified starch; (3) some of graft starch sizes increased the breaking strength and abrasive resistance of the sized yarn more significantly than natural starch, acidified starch, oxidized starch and starch acetate sizes; (4) monomers have a marked influence upon the grafting efficiency; (5) considering the cost and the improvement of sizing properties, graft starch has a bright future to serve as warp size .