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冷绕成形螺旋弹簧回弹理论及数值模拟
引用本文:王时龙,雷松,周杰,萧红,杨勇,冯治恒. 冷绕成形螺旋弹簧回弹理论及数值模拟[J]. 中南大学学报(自然科学版), 2011, 42(2)
作者姓名:王时龙  雷松  周杰  萧红  杨勇  冯治恒
作者单位:重庆大学机械传动国家重点实验室,重庆,400030
基金项目:国家自然科学基金资助项目,教育部科学技术研究重点项目,国家杰出青年科学基金资助项目,重庆大学研究生科技创新基金资助项目,重庆大学"211工程"三期创新人才培养计划建设项目
摘    要:针对现有研究未考虑张力对螺旋弹簧成形及回弹影响的问题,建立受张力影响的螺旋弹簧成形及回弹理论;讨论当簧丝受弯矩和张力共同作用时,弯矩与簧丝横截面应力、张力与簧丝横截面应力、回弹比与张力的关系;通过大型非线性有限元分析软件ABAQUS 6.8实现不同张力下螺旋弹簧冷绕成形过程的数值模拟.理论计算与模拟结果均表明:张力不同会导致弹簧最终回弹量的不同:张力越大,簧丝在卸载时越容易保持成形时的形状,回弹量越小:实际生产弹簧时,在除张力外的其他参数不易改变的情况下,可通过增大或减小张力的方法来减小或增大回弹量.

关 键 词:螺旋弹簧  簧丝  成形  回弹理论  张力  数值模拟

Theory of springback and numerical simulation of helical spring after cold coiling helical springs after cold coiling
WANG Shi-long,LEI Song,ZHOU Jie,XIAO Hong,YANG Yong,FENG Zhi-heng. Theory of springback and numerical simulation of helical spring after cold coiling helical springs after cold coiling[J]. Journal of Central South University:Science and Technology, 2011, 42(2)
Authors:WANG Shi-long  LEI Song  ZHOU Jie  XIAO Hong  YANG Yong  FENG Zhi-heng
Affiliation:WANG Shi-long,LEI Song,ZHOU Jie,XIAO Hong,YANG Yong,FENG Zhi-heng (State Key Laboratory of Mechanical Transmission,Chongqing University,Chongqing 400030,China)
Abstract:Since there is no research about the forming and springback of helical springs considering the influence of the tensile force,the theory of it was established.The relationships between the bending moment,tensile force and the stress within the cross-section of spring wire respectively along with the relationship between the ratio of springback and the tensile force were discussed by applying the bending moment and tensile force together.The forming process numerical simulations of helical springs at differe...
Keywords:helical springs  spring wire  forming  theory of springback  tensile force  numerical simulation  
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