应变片敏感栅结构参数对测量精度的影响

电阻应变式传感器的系统误差主要是由测量过程中的应变传递误差引起的,而这一误差的大小随着传感器敏感栅结构参数的不同而有所差异。针对这一问题,建立了由悬臂梁(被测基体)、粘结剂和应变电阻丝所组成的测量模型,运用有限元方法研究敏感栅电阻丝结构参数对测量结果的影响,同时通过实验验证了有限元分析方法的有效性。结果表明:栅长、栅间距在基体应变传递中具有中间最优值,栅丝直径越小应变传递误差越小。根据有限元分析结果给出了各结构参数对应的相对误差大小,为测量过程中电阻应变式传感器结构参数的选择和进行适当的误差补偿提供了有效参考。

The influence of sensitive gate structure parameters of strain gauge on measurement accuracy

The systematic error of resistance strain sensor is caused by strain transmission error that differs with different parameters of the sensitive gate structure in the measurement process. The paper establishes a measure model that is made up with a cantilever beam(the measured matrix),the binder and some strain wires, then studies the influence of different sensitive gate structure parameters on the measurement result using finite element method(FEM)and the effectiveness of FEM is validated by a comparison with experimental results at the end. The results of the FEM analysis show that in the matrix strain passing the gate length and the gate spacing have intermediate optimal values,and that the smaller the grid diameter is,the smaller the strain transmission error becomes. Besides,the relative errors corresponding to different structural parameters are also given based on the FEM analysis,which provide effective reference for the selection of structural parameters and the appropriate error compensation in the process of measurement.