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CSP结晶器内钢液流动及凝固的数值模拟
作者姓名:张晓峰  窦 坤  王亚涛  聂嫦平  刘 青
作者单位:1.北京科技大学钢铁冶金新技术国家重点实验室,北京,100083; 2.北京科技大学冶金与生态工程学院,北京,100083;1.北京科技大学钢铁冶金新技术国家重点实验室,北京,100083; 2.北京科技大学冶金与生态工程学院,北京,100083;1.北京科技大学钢铁冶金新技术国家重点实验室,北京,100083; 2.北京科技大学冶金与生态工程学院,北京,100083;1.北京科技大学钢铁冶金新技术国家重点实验室,北京,100083; 2.北京科技大学冶金与生态工程学院,北京,100083;1.北京科技大学钢铁冶金新技术国家重点实验室,北京,100083; 2.北京科技大学冶金与生态工程学院,北京,100083
基金项目:国家自然科学基金资助项目(51074023).
摘    要:应用数值模拟方法,建立CSP漏斗型结晶器内钢液流动及凝固传热耦合模型。针对结晶器内铸坯角部受到强冷的特点,对结晶器内热流密度采用修正方程进行计算,分析热流密度修正系数对铸坯凝固坯壳表面温度计算精度的影响。通过比较不同拉坯速率下结晶器内钢液凝固的特点,研究凝固坯壳对结晶器内钢液流动行为的影响。结果表明,采用热流密度修正系数后,铸坯凝固坯壳角部温度的计算值与实际情况更相符;提高拉坯速率可使铸坯凝固坯壳厚度减小;拉坯速率较大时凝固坯壳厚度随铸坯距弯月面距离的增大基本呈线性增长,拉坯速率为3m/min时,凝固坯壳在生长过程中厚度的增长有短暂的停滞现象;凝固坯壳对钢液流动的影响较大,主要是由钢液有效流动区域减少及两相区额外动量阻损造成的。

关 键 词:连铸  薄板坯  CSP结晶器  钢液流动  钢液凝固
收稿时间:7/3/2013 12:00:00 AM

Numerical simulation of flow and solidification of molten steel in the CSP mold
Authors:Zhang Xiaofeng  Dou Kun  Wang Yatao  Nie Changping and Liu Qing
Institution:1. State Key Laboratory of Advanced Metallurgy, University of Science and Technology Beijing, Beijing 100083, China;2. School of Metallurgical and Ecological Engineering, University of Science and Technology Beijing, Beijing 100083, China;1. State Key Laboratory of Advanced Metallurgy, University of Science and Technology Beijing, Beijing 100083, China;2. School of Metallurgical and Ecological Engineering, University of Science and Technology Beijing, Beijing 100083, China;1. State Key Laboratory of Advanced Metallurgy, University of Science and Technology Beijing, Beijing 100083, China;2. School of Metallurgical and Ecological Engineering, University of Science and Technology Beijing, Beijing 100083, China;1. State Key Laboratory of Advanced Metallurgy, University of Science and Technology Beijing, Beijing 100083, China;2. School of Metallurgical and Ecological Engineering, University of Science and Technology Beijing, Beijing 100083, China;1. State Key Laboratory of Advanced Metallurgy, University of Science and Technology Beijing, Beijing 100083, China;2. School of Metallurgical and Ecological Engineering, University of Science and Technology Beijing, Beijing 100083, China
Abstract:Based on numerical simulation, a coupled mathematical model of fluid flow, heat transfer and solidification in the CSP funnel type mold was established. In light of the strong cooling pattern at the slab corner, the influence of the correction coefficient of heat flux density on calculation accuracy of slab solidification shell surface temperature was analyzed. By comparing the solidification of molten steel in the mold under different casting speeds, it studied the influence of solidification shell on the flow of molten steel in the mold. The results show that the calculated values of solidification shell temperature on the slab corner are closer to the reality with the use of the heat flux correction coefficient. The solidification shell thickness is reduced with the increase in the casting speed, and the thickness of solidification shell grows linearly with the increase in its distance from the meniscus. Furthermore, the process of thickness growth has short stagnation phenomenon when the casting speed is 3m/min. The solidification process has a huge impact on the flow characteristic of the molten steel in CSP mold, which is mainly due to the decrease of the liquid steel flow area and the additional momentum resistance loss in mushy zone.
Keywords:continuous casting  thin slab  CSP mold  molten steel flow  molten steel solidification
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