非均匀壁厚锻件成形工艺分析

非均匀壁厚产品在工程中应用广泛,但采用传统的成形方式有较多的局限性.以转向油泵定子为例,对典型非均匀壁厚产品的成形工艺进行了研究,提出了定子温挤成形的工艺方法.首先,对挤压成形过程进行了理论分析.然后,建立了定子挤压成形过程的刚粘塑性有限元模型,利用模拟软件对挤压工艺过程进行三维有限元仿真模拟.在此基础上,优化了成形工艺参数,分析了锻件在成形过程中的金属流动规律,提供了锻件成形过程中的应力场、速度场的分布,为指导其他非均匀壁厚锻件的生产提供依据.

Forming process of asymmetric wall forging

Asymmetric wall products are widely used in the engineering. However, there are many limitations in the traditional forming processes employed to produce them. Oil pump stator has been studied as an instance to present the forming process of asymmetric wall products. First, a theoretical analysis of the forging's forming process has been made. Second, a rigid-visco-plastic finite element model of oil pump stator has been constructed and three dimensions FEM simulation and analyzing of extruding process have been taken by employing the simulation software. At last, parameters of the forming process have been optimized, the rule of forging's metal flow in the forming process has been analyzed and some distributions of stress and strain have been offered. These data can be use to direct the production of the other asymmetric wall forgings.