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轮式装载机前车架的有限元分析与结构优化
引用本文:蔡应强1,2,3,陈清林2,3,丁旭光2,3. 轮式装载机前车架的有限元分析与结构优化[J]. 华侨大学学报(自然科学版), 2016, 0(1): 27-31. DOI: 10.11830/ISSN.1000-5013.2016.01.0027
作者姓名:蔡应强1  2  3  陈清林2  3  丁旭光2  3
作者单位:1. 华侨大学 机电及自动化学院, 福建 厦门 361021;2. 集美大学 轮机工程学院, 福建 厦门 361021;3. 福建省船舶与海洋工程重点实验室, 福建 厦门 361021
摘    要:以某ZL50装载机前车架为研究对象,利用Pro/E软件建立三维实体模型,导入ABAQUS软件建立有限元模型.基于载荷-时间历程的动态有限元分析,获得典型工况下的前车架应力分布云图.结果表明:在举升和卸载工况下,局部结构应力峰值过大,应力集中位置较多;在应力集中位置增设加强筋和过渡圆角,并对加强筋板厚度进行优化后,前车架受力状况得到明显改善,应力集中现象得以消除,安全系数提高近200%.

关 键 词:装载机  前车架  有限元  优化

Finite Element Analysis and Structural Optimization of the Front Frame of Wheel Loader
CAI Yingqiang1,2,' target="_blank" rel="external">3,CHEN Qinglin2,' target="_blank" rel="external">3,DING Xuguang2,' target="_blank" rel="external">3. Finite Element Analysis and Structural Optimization of the Front Frame of Wheel Loader[J]. Journal of Huaqiao University(Natural Science), 2016, 0(1): 27-31. DOI: 10.11830/ISSN.1000-5013.2016.01.0027
Authors:CAI Yingqiang1,2,' target="  _blank"   rel="  external"  >3,CHEN Qinglin2,' target="  _blank"   rel="  external"  >3,DING Xuguang2,' target="  _blank"   rel="  external"  >3
Affiliation:1. College of Mechanical Engineering and Automation, Huaqiao University, Xiamen 361021, China; 2. School of Marine Engineering, Jimei University, Xiamen 361021, China; 3. Fujian Provincial Key Laboratory of Naval Architecture and Ocean Engineering, Xiamen 361021, China
Abstract:Taking ZL50 loader as the research object, 3D model was created by the Pro/E software. By importing the model to the ABAQUS software, the finite element model was established. Based on the dynamic finite element analysis of the loading-time course, the stress distribution graph of the front frame under typical working conditions was obtained. The results show that the local structural stress peak was too large and stress concentration points were too many under lifting and unloading working conditions. Increasing the reinforcing rib and the transition fillet at the stress concentration points, and optimizing the thickness of the reinforcing rib, the stress status of the front frame was obviously improved. The stress concentration phenomenon was eliminated. The safety coefficient was improved about 200%.
Keywords:loader  front frame  finite element  optimization
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