ML工业型煤成型机的设计及仿真分析

对工业型煤成型机的传动机构、给料装置及型轮型窝等关键部件进行结构改进.采用过桥齿轮传动实现从动型轮轴的退让,以保护价格较高的型轮部件;采用螺旋强制给料机构提高成型前物料的密度和可塑性,以保证型煤成品的强度;采用型槽与型齿对应配置的型窝,在获得同样强度的型球条件下降低成型压力,减小动力消耗.同时,对重要部件的传动装置用Pro/E进行建模与运动及动力仿真分析,避免结构干涉以及确定结构合理受力.新的结构提高了型煤机的技术性能和型煤质量,同时降低了设备制造成本和动力消耗.     

农用生物质成型机生产线经济效益分析

根据试验数据,对农用生物质成型机生产线经济效益进行分析,结果表明:该项目具有良好的抗风险能力,各项评价指标均表明液压生物质成型机具有显著的经济效益,具备产业化生产的经济条件。     

成型压力对废弃物基地质聚合物制品性能的影响

采用压制成型法,利用工业固体废渣为原料,制备了一类能耗低、免烧的地质聚合物.研究了压制成型时成型压力对制品强度、体积密度、吸水率、软化系数、耐磨性、耐水性以及抗冻融循环的影响,并结合SEM及XRD分析试样的微观形貌和矿物组成.试验结果表明:成型压力对地质聚合物制品的性能有重要影响,制备该废弃物基地质聚合物制品的最佳成型压力为30 MPa.     

褐铁矿四矿固结动力学的研究

本文系统地研究了褐铁矿团矿的固结动力学,引入阿累尼乌斯公式描述固结速度常数与焙烧温度之间的关系,并求出了焙烧活化能。从动力学角度讨论了添加磁铁矿、白云石及石灰对褐铁矿团矿固结的影响,强调了动力学参数的重要性。     

硅热法炼镁预制球团成球过程的研究

为改变硅热法炼镁工艺存在资源利用率低、能耗高等缺陷,提出了造球→煅烧→还原硅热法炼镁新工艺.为了控制炼镁预制球团生球的成长,主要研究了白云石球团生球的成长特性,考察了影响球团成形的影响因素.结果表明:间断造球过程中,生球的长大主要以聚结机理进行,连续造球过程中,生球的长大主要以成层机理进行;白云石预制球团生球的成长率随原料含水量的增加而增加;随着高岭土用量的增加,生球成长率上升;原料进行湿混或干混,对生球的成长行为产生不同影响,随着水分含量的增加,其生球成长速度也相应增加.     

硫化锌精矿无污染冶金新工艺研究──热压制团及其成型机理

开发新的制团工艺是实现硫化锌精矿直接还原蒸馏无污染冶金新工艺的关键技术之一．本文的研究结果表明，采用热压制团工艺以３８ＭＰａ的压力可制备出抗压强度达４３．５ＭＰａ的生团矿．热压制团工艺的最佳预热温度为４５０～５００℃，时间约５ｍｉｎ．最后，探讨了热压成型的机理．     

Metalizing reduction and magnetic separation of vanadium titano-magnetite based on hot briquetting

To achieve high efficiency utilization of Panzhihua vanadium titano-magnetite, a new process of metalizing reduction and magnetic separation based on hot briquetting is proposed, and factors that affect the cold strength of the hot-briquetting products and the efficiency of reduction and magnetic separation are successively investigated through laboratory experiments. The relevant mechanisms are elucidated on the basis of microstructural observations. Experimental results show that the optimal process parameters for hot briquetting include a hot briquetting temperature of 475℃, a carbon ratio of 1.2, ore and coal particle sizes of less than 74 μm. Additionally, with respect to metalizing reduction and magnetic separation, the rational parameters include a magnetic field intensity of 50 mT, a reduction temperature of 1350℃, a reduction time of 60 min, and a carbon ratio of 1.2. Under these above conditions, the crushing strength of the hot-briquetting agglomerates is 1480 N, and the recovery ratios of iron, vanadium, and titanium are as high as 91.19%, 61.82%, and 85.31%, respectively. The new process of metalizing reduction and magnetic separation based on hot briquetting demonstrates the evident technological advantages of high efficiency separation of iron from other valuable elements in the vanadium titano-magnetite.     

生物质成型燃料洁净生产分析

为了定性和定量地对生物质成型燃料进行清洁生产评价,以平模和环模为成型设备的生物质一体化成型燃料生产系统为例,分析了生物质成型燃料工艺选择合理性、参数控制的有效性、生产稳定性、设备自动化程度、设备布置的合理性、公用工程节能要求等生产工艺与装备要求指标,新鲜水耗系数、能耗系数、物耗系数、清洁能源消耗系数、资源有毒有害系数等资源能源利用指标,产品合格率、产品寿命、有害产品系数等产品指标.结果表明:生物质成型燃料符合国家政策、工艺选择合理,从源头上杜绝了污染物的产生,消除了末端治理的压力;同时该系统生产稳定、自动化程度高、设备布置合理、能耗低;生产系统的新鲜水耗系数几乎为零,物耗系数小、能耗系数小、清洁能源消耗系数小、资源有毒有害系数极低;同时,生物质成型燃料是一种合格、耐烧和十分清洁的产品.     

稻草秸秆压缩研究及制粒机械设计

稻草秸秆是一种丰富的再生资源,但稻草秸秆属于粘弹性生物物料,自身密度小,不利于运输和储存,影响其深加工或二次开发利用.而秸秆压缩燃料由于具有很高的压缩比,方便运输和储存,同时改善了生物质燃料的燃烧性能,提高了生物质资源的利用效率.文章研究了稻草秸秆纤维物料的压缩特性、生物质成型机理及影响成型因素,总结出了一种较好的稻草秸秆压缩成型的工艺条件及工艺流程.基于生物质压缩成型技术,设计了一种平模压缩制粒机械,并对不同粒度、不同压力条件下的秸秆进行了压缩制粒成型试验.实验结果表明该制粒机械,能降低能耗、减少磨损,有着较高的生产率.     

Study on the strength of cold-bonded high-phosphorus oolitic hematite-coal composite briquettes

Composite briquettes containing high-phosphorus oolitic hematite and coal were produced with a twin-roller briquette machine using sodium carboxymethyl cellulose, molasses, starch, sodium silicate, and bentonite as binders. The effect of these binders on the strength of the composite briquettes, including cold strength and high-temperature strength, was investigated by drop testing and compression testing. It was found the addition of Ca(OH)₂ and Na₂CO₃ not only improved the reduction of iron oxides and promoted dephosphorization during the reduction-separation process but also provided strength to the composite briquettes during the briquetting process; a compressive strength of 152.8 N per briquette was obtained when no binders were used. On this basis, the addition of molasses, sodium silicate, starch, and bentonite improved the cold strength of the composite briquettes, and a maximum compressive strength of 404.6 N per briquette was obtained by using starch. When subjected to a thermal treatment at 1200℃, all of the composite briquettes suffered from a sharp decrease in compressive strength during the initial reduction process. This decrease in strength was related to an increase in porosity of the composite briquettes. X-ray diffraction (XRD) and scanning electron microscopy (SEM) analyses showed that the decrease in strength of the composite briquettes could be caused by four factors: decomposition of bonding materials, gasification of coal, transportation of byproduct gases in the composite briquettes, and thermal stress.