Effect of heat treatment on microstructures and properties of a novel Al-Zn-Mg-Cu alloy for oil drilling

In view of the special requirements for strength, heat resistance and corrosion resistance of Al-Zn-Mg-Cu alloy for oil drilling, the Al-6.2 Zn-2.5 Mg-1.6 Cu alloy was prepared by increasing Cu content on basis of Russian Series 1953 alloy. The effect of heat treatment on the microstructures and properties of the alloy was characterized by optical microscope(OM), scanning electron microscope(SEM) and transmission electron microscope(TEM), and investigated by tensile test at room temperature, thermal exposure test and corrosion test. The results show that the strength after T6 aging treatment exhibit a decrease trend as an increase of the solution temperature from465 °C to 480 °C. After the solution treated by the rate of 470 °C/1 h, second phases dissolve into the matrix very well and the strength property reaches optimum. The alloy has better comprehensive properties treated by a solution treatment of 470 °C/1 h and then followed by an aging treatment of 120 °C/24 h + 170 °C/1 h + 120 °C/24 h. Under the aging state, the precipitated phases inside the grains are suitable in size, while on the grain boundary distribute discontinuously and the precipitate-free zone is obvious. Besides, the alloy still maintain high tensile properties. The yield strength, tensile strength and elongation are 650 MPa, 686 MPa,12.0%, respectively. The yield strength retention after heat exposure is 92%. The alloy has good corrosion resistance and the exfoliation corrosion degree. The average corrosion rate in the H_2S and CO_2 environment is 0.0024 mm/a, which is far less than the required 0.12 mm/a. It is insensitive to H_2S and CO_2 environments.     

喷丝头组合花板的真空熔炼

化纤生产行业的粘胶，经过装在组合花板上的喷丝头在酸浴里形成化学纤维。粘胶为碱性物质，酸浴的化学成份为稀硫酸、磷酸，酸浴温度为57℃左右，组合花板内压力为10kg／cm^2，要求组合花板材料在有足够的强度下，具有高耐腐蚀性能。     

经深冷处理提高黄铜耐盐水腐蚀性

黄铜常作为制冰盐水池蒸发器，载冷剂溶液蒸发器，舰船海水冷凝器的管子材料。以往，为了提高黄铜冷凝管耐腐蚀性所采取的方法有加保护电流，牺牲阳极等措施。本文通过实验研究得出经深冷处理过的黄铜比未经深冷处理的黄铜有更耐腐蚀性的结论。     

带堆焊层钢管焊接接头耐蚀性的电化学评定

采用电化学测试技术评价了低碳钢管管端内壁不锈钢焊条堆焊后再用相同焊条进行打底焊所得焊接接头（特别是焊接热影响区）的耐蚀性，选用两种高合金焊条M2、M6，并对堆焊金属进行热模拟试验，测定了模拟热影响区不同部位在3％NaCl介质中的阳极极化行为．结果表明，按新工艺焊接的接头代替普通碳钢焊接接头可有效地提高管道接头的使用寿命．两种焊条中，含Nb的M2耐蚀性比M6好，铌能够有效提高接头的耐均匀腐蚀、晶间腐蚀和点蚀能力，热影响区600～1000℃是高合金接头耐蚀性最薄弱的区域，建议采用超低碳含铌高合金焊条，以解决热影响区的腐蚀问题．     

Pb-Ag-Ca新型阳极在MnSO_4-H_2SO_4溶液中腐蚀速度的测定

分别测定了PAC电极（Pb－Ag－Ca新型阳极的简称）在MnSO4－H2SO4溶液中的阴极极化曲线（以～lgi作图）及阳极极化曲线，从图中求得：icor＝15．85μA／cm2，cor＝－0095v，Vcor＝2．95Kg／m2ann．7．09％（电极重量每年消耗的百分数）io（2）=54．70μA/cm2及io（3）=1．10μA／cm2；讨论了PAC阳极的腐蚀机理即反应（2）受反应（3）的动力学参数所控制，为EMD工业中使用该阳极提供基础性数据．     

苏桥储气库群高压、高温介质管道腐蚀控制措施

结合苏桥储气库群特殊工况,从介质温度、系统压力、流速、流态等分析引起管道腐蚀的各种因素,最后总结出一系列较为适宜的腐蚀控制措施。     

不锈钢波纹管失效分析

通过对某合成氨厂冰机冷凝器使用的波纹管宏观分析、成分分析、金相分析、电镜分析,同时结合生产工艺对波纹管失效的原因进行探讨。结果表明:材料中的夹杂物的存在是形成破损通道的主要原因。适当提高不锈钢中的Cr含量,可以提高波纹管的耐蚀性。     

新型LS－101高温缓蚀剂的研制与工业应用

本文研制出一种适用于常减压装置高温运行部位的LS－101高温缓蚀剂，实验室测试结果表明，该药剂的缓蚀率达到97％以上。工业应用结果表明，LS－101有良好的高温缓蚀性能，对抑制常减压装置的高温部位腐蚀具有很好的效果。     

硼硅酸盐玻璃对电熔AZS和粘土质耐火材料的侵蚀行为

本文利用光学显微镜、X射线衍射等技术研究了硼硅酸盐玻璃对电熔AZS和粘土质耐火材料的侵蚀过程,并与普通钠钙玻璃在同等条件下对耐火材料的侵蚀情况作了比较。     

Improvement in the protective performance and adhesion of polypyrrole coating on AZ31 Mg alloys

The electrochemical synthesis of polypyrrole (Ppy) coating on AZ31 magnesium alloy was successfully achieved in a solution containing sodium salicylate and monomer of pyrrole through cyclic voltammetry technique. The effect of potential range, passivation pretreatment and number of cycles of polymerization on the quality and protective performance of the coatings was evaluated using surface analysis and electrochemical techniques. Through taking the advantage of charge transfer resistance, current density, corrosion potential, optical microscopy images and SEM micrographs, the optimum condition of synthesis of a Ppy coating with the best adhesion and corrosion protection was determined. The optimal PPy coating synthesized over AZ31 increases the polarization resistance and decreases the corrosion current more than one order of magnitude and shift the corrosion potential about 200 mV toward nobler potentials. The SEM studies showed that Ppy coating have cauliflower morphology of Ppy grains with a diameter ranging from 20 nm to 60 nm.