风机刚性转子双平面主动平衡方法的可行性分析

为指导主动平衡技术在离心鼓风机上的应用,对比研究了单平面主动平衡和双平面主动平衡两种方案的平衡效果。首先结合实际风机结构,利用有限元法建立了风机转子的有限元模型。然后分析和比较了在单平衡平面方案下,两个平衡平面的平衡效果。最后在双平面平衡方案下,对两个平衡头平衡能力进行协调优化研究。分析结果表明,利用单平面平衡方案可以将两个轴承的振动值分别降低92.0%和28.4%;利用优化配重量比的双平面平衡方案,可以将两个轴承的振动值分别降低96.7%和99.1%,双平面平衡效果优于单平面。研究结果为双平面主动平衡技术在该实际风机应用提供了参考和依据。     

Study on online elimination of sudden unbalance-induced vibration using active balancing technology

An active balancing technology has been applied to solve the severe vibration caused by sudden unbalance in rotating machineries during their working process. First, based on the generation principle of sudden unbalance, a simulation test stand with a sudden unbalance generation device was set up. Then, the balancing planes were optimized by using the finite element method (FEM) to determine the position for balancing device installation. Finally, the active balancing experiments were carried out on the test stand. The experimental results indicate that the vibration response caused by sudden unbalance can be decreased from 77μm to 8μm by using the active balancing device, and the vibration amplitude reduction was up to 89.6%. From this example, it can be concluded that the active balancing device, which is installed on a proper position of the rotor, can effectively control the random transient synchronous vibration, demonstrating its high value in engineering practice.     

天然气声速计算方法及其在超声流量计的应用

本文讨论了天然气声速计算方法,并对该方法在超声流量计在线检验中的应用进行了研究。采用美国气体协会(American Gas Association《)AGA8》和《AGA10》两份报告的计算方法,研制了一套天然气声速计算和超声流量计声速核查软件,可以有效地计算天然气的声速、临界流系数、等熵指数和定压比热容等天然气热力学参数,实现了超声流量计在线检验,有效地延长流量计的送检周期,节约企业的送检成本。     

超重力机主动平衡实验台的研制

转子质量不平衡而造成的工频振动是影响超重力机长周期运行的关键问题。为解决转子的振动问题保证机器的长周期运行,提出了利用电磁式主动平衡技术在线控制转子振动的方法。在确定了平衡平面的安装位置并计算了转子平衡所需的校正量的基础上,研制了超重力机主动平衡实验台。阐述了电磁式主动平衡系统的结构以及配重盘的驱动、自锁原理。对不平衡量为的外加载荷进行了主动平衡的实验验证。结果表明,主动平衡实验台设计是合理的,电磁式主动平衡系统可以有效的降低转子振动,为今后深入的电磁式主动平衡技术的实验研究提供保证。