超细晶粒W-40%Cu合金的烧结和力学性能

以纳米W,Cu粉末为原料,通过测定H2中热压烧结和无压烧结的收缩动力学曲线,研究了纳米W-40%Cu化学混合粉末的致密化过程.对比了纳米W粉与常规Cu粉(-44μm)的机械混合粉和纳米W-Cu化学混合粉的热压烧结致密化过程.测定了烧结合金在300℃和500℃下高温应力一应变曲线.实验结果表明:采用纳米W-40%Cu化学混合粉末在H2中无压烧结时最大收缩速率对应温度为980℃;1 200℃烧结平均晶粒小于2μm,相对密度为97%.纳米W-Cu化学混合粉在H2热压烧结时最大收缩速率对应温度为930℃;1 200℃烧结合金的平均晶粒为0.5 μm,相对密度为98%.纳米W-Cu化学混合粉热压合金高温抗压强度比纳米W与常规Cu粉的热压合金高.     

浅谈路基工程的冲击压实

就冲击压实原理、工程实例,论述了冲击压实技术具有减少路基工后沉降,具有提高路基整体强度及加固软弱地基的作用。     

Effects of ECAE processing temperature on the microstructure,mechanical properties,and corrosion behavior of pure Mg

A two-step equal channel angular extrusion (ECAE) procedure was used to process pure Mg. The effects of ECAE processing temperature on the microstructure, mechanical properties, and corrosion behavior of pure Mg were studied. The results show that the average grain size of pure Mg decreases with decreasing extrusion temperature. After ECAE processing at 473 K, fine and equiaxed grains (~9 μm) are obtained. The sample processed at 473 K exhibits the excellent mechanical properties, whereas the sample processed at 633 K has the lowest corrosion rate. The improved corrosion resistance and mechanical properties of pure Mg by ECAE are ascribed to grain refinement and microstructural modification.     

Damage prediction of 7025 aluminum alloy during equal-channel angular pressing

Equal-channel angular pressing (ECAP) is a prominent technique that imposes severe plastic deformation into materials to enhance their mechanical properties. In this research, experimental and numerical approaches were utilized to investigate the mechanical properties, strain behavior, and damage prediction of ECAPed 7025 aluminum alloy in various conditions, such as die channel angle, outer corner angle, and friction coefficient. Experimental results indicate that, after the first pass, the yield strength, ultimate tensile strength, and hardness magnitude are improved by approximately 95%, 28%, and 48.5%, respectively, compared with the annealed state, mainly due to grain refinement during the deformation. Finite element analysis shows that the influence of die channel angle is more important than that of outer corner angle or friction coefficient on both the strain behavior and the damage prediction. Also, surface cracks are the main cause of damage during the ECAP process for every die channel angle except for 90°; however, the cracks initiated from the neighborhood of the central regions are the possible cause of damage in the ECAPed sample with the die channel angle of 90°.     

Microstructure and properties of nano-TiN modified Ti（C,N）-based cermets fabricated by powder injection molding and die pressing

Powder injection molding （PIM） and die pressing were employed to fabricate nano-TiN modified Ti（C,N）- based cermets. The shrinkage behavior, microstructure, porosity, and mechanical properties of the samples with and without nano-TiN addition fabricated by PIM and die pressing were analyzed. It is demonstrated that for either PIM or die pressing, the porosities are obviously reduced, the mechanical properties are significantly improved after adding nano-TiN, and the hard particles are refined; the rim phase thickness obviously becomes thinner, and the number of dimples in fracture also increases. Compared the samples fabricated by die pressing, it is difficult for PIM to obtain dense Ti（C,N）-based cermets. Due to the too much existence of pores and isolated carbon, the mechanical properties of the sintered samples by PIM are inferior to those of the sintered ones by die pressing.     

置氢对TC4合金粉末物理性能和压制性能的影响

采用扫描电镜观察、粉末镶嵌试样、XRD和模压成形等方法,研究了置氢对TC4合金粉末颗粒形貌、表面状态、显微硬度、显微组织、相组成和压制性能等的影响.结果表明:置氢TC4粉末颗粒形貌为不规则状,粉末基本由亮相á相及暗相a相组成,颗粒显微组织呈片状、针状和板条状.随置氢量的增大,置氢TC4粉末显微硬度总体上趋于降低;á相逐渐减少,a相逐渐增多,置氢量达到0.32%(质量分数)时出现少量的针状á″相,置氢量为0.42%和0.46%时组织为明显的板条状(?氢化物);粉末的压缩性能逐渐变好,成形性能逐渐变差,置氢量0.46%的TC4粉末的压制性能最好.     

Improvement of pitting corrosion resistance for Al-Cu alloy in sodium chloride solution through equal-channel angular pressing

Significant corrosion resistance improvement was achieved in solid-solution treated (T4) Al-Cu alloy after severe grain refinement through equal-channel angular pressing. The bulk ultrafine-grained Al-Cu alloy with grain sizes of 200 ? 300 nm has higher pitting potential (elevated by about 34 mV, SCE) and lower corrosion current density (decreased by about 3.88 μA/cm²) in polarization tests than the as-T4 alloy, and increased polarization resistance (increased by about 5.7 k ?·cm²) in electrochemical impendence spectrum tests, along with alleviated corrosion damage in immersion tests. Two factors responds to the improved corrosion resistance of the alloy: the first is the refinement of residual θ -phase (Al2Cu) particles leading to the lower micro-galvanic currents and reduced susceptibilities to pitting corrosion, the second is the mass of strain-induced crystalline defects provid ing more nucleation sites for the formation of more volume fractions of stable oxide film.     

Severely deformed copper by equal channel angular pressing

Mechanical and microstructural analysis of equal channel angular pressed copper was experimentally investigated. The results showed that the hardness distribution uniformity was rapidly decreased after the first pass and gradually improved at the following passes. Also, the bottom region of the pressed material experienced lower Vickers hardness magnitude irrespective of pass number. Furthermore, the addition of 0.1% magnesium to the pure copper had a considerable effect on the distribution uniformity. In addition, the material fracture mode changed from ductile to brittle by the alteration of the dimples to cleavage planes mechanism. Moreover, the formability index was dramatically reduced after the first pass and slowly improved at the succeeding passes. Eventually, ECAP process led to the increment of low angle grain boundaries and the decrease of high angle grain boundaries at the initial passes and vice versa at the subsequent ones.     

烧结方式对WCoB-TiC复相金属陶瓷微观组织及力学性能的影响

以WC、TiB2、Co、VC和Cr3C2粉末为原料,采用热压原位反应液相烧结和真空原位反应液相烧结技术,在1400℃烧结炉中制备WCoB-TiC复相金属陶瓷,利用SEM、XRD对两种烧结方式下制备的WCoB-TiC复相金属陶瓷进行表征,并分析其耐磨性和抗弯强度等性能。结果表明,与真空原位反应液相烧结方式相比,热压原位反应液相烧结方式能更好地促进WCoB-TiC复相金属陶瓷晶粒分布均匀且细化晶粒、降低材料的孔隙率,有效提高材料的耐磨性和抗弯强度,增强其力学性能。     

采用热压工艺制备高纯致密Ti3SiC2材料

原料摩尔配比为n(TiC)∶n(Ti)∶n(Si)∶n(Al) =2∶1∶1∶0 .2的起始混合粉料在 130 0～ 14 0 0℃和 30MPa压力下热压 2h制得高纯致密Ti3 SiC2 块体材料 .添加适量铝作助剂显著加快Ti3 SiC2 的反应合成 ,并使Ti3 SiC2 在 12 0 0℃下大量生成 ,能谱仪分析表明Al在材料中均匀分布 .所得Ti3 SiC2 颗粒为板状结晶形貌 ,平面内尺寸大小为 3～ 8μm .