Some Problems of Rails For High-speed Railway of China

Acciording to running experience of high-speed railway abroad,a full attention must be paid to some requirements of specifica-tion of rails for high-speed railway,such as materil mechanical properties,rimension tolernces,straightness,surface flatness and so on.It is suggested that the long-length rails should be laid in high-speed railway,and the feasibility of producing,welding and transporting of long-length rails should be researched.On the basis of technical innovation of domestic manufacturers,it is practicable to lay 50-100mlong-length rails should be researched.On the basis of producing,welding and transporting of long-length homemade rails in high-speed railway of China.The following welding programme of rails for hiah-speed railway can be adiop-ted:50-100m long-lenath rails can be welded as 500m long rail string through flash butt welding in plant,then in field the reid string can be welded through a mobile flash butt welding or thermit welding.As the specification of rails or high-seed railway is rigorous.some related techniques to long-length rails should be researched and practised as soon as possible,including mobile flash butt welding tech-nique,transporting and reinforcing techniques of lon-length rails,etc…     

Research and Application of All-Position Automatic Welding Machine

The all-position automatic welding machine system is the special welding system for pipeline girth automatic welding on site, which has been widely used in the long distance pipeline construction projects due to the advantages of automatic control for welding parameters at all position, moving speed of bugs and operating. This automatic pipeline welding system has been successfully used in several main pipeline projects in China, and has been approved by the constructors with the benefits of higher quality passing rate, higher welding efficiency and lower labor intensity.     

MLD模型下逆变电路改进型直接功率预测控制

建立了新型逆变电路精确的混合逻辑动态(MLD)模型,并将其作为预测模型,研究了新型逆变电路基于预测直接功率控制(P-DPC)的模型预测控制方法。为了达到航空电源电压输出要求和降低开关损耗,在原来的3+3电压矢量控制序列法的基础上扩充了零矢量进行了改进,形成了一种新的对称的4+4电压矢量序列法,通过对下一时刻输出电压有功和无功分量的预测,在最小化目标函数值的基础上求出每一个电压矢量的作用时间,完成电路的控制。该方法减小了输出电压THD,具有良好动静态特性有一个较为稳定的开关频率,仿真和实验验证了所提方法的可行性和有效性。     

单相交流输入永磁同步电机功率变换电路研究

针对单相正弦交流电源供电的永磁同步电机控制系统的功率变换电路进行研究。对滤波电容、整流管BR的电流以及控制系统主电路的参数进行了分析和计算,并推导出关键参数的计算公式,通过实验验证了电路参数计算方法的可行性。该研究对功率变换电路的设计具有一定的参考价值。     

Development of liquid-nitrogen-cooling friction stir spot welding for AZ31 magnesium alloy joints

A liquid-nitrogen-cooling friction stir spot welding (C-FSSW) technology was developed for welding AZ31 magnesium alloy sheets. The liquid-nitrogen cooling degraded the deformability of the welded materials such that the width of interfacial cracks increased with increasing cooling time. The grain size of the stirred zone (SZ) and the heat-affected zone (HAZ) of the C-FSSW-welded joints decreased, whereas that of the thermomechanically affected zone (TMAZ) increased with increasing cooling time. The maximum tensile shear load of the C-FSSW-welded joints welded with a cooling time of 5 or 7 s was larger than that of the friction stir spot welding (FSSW)-welded joint, and the tensile shear load decreased with increasing cooling time. The microhardness of the C-FSSW-welded joints was greater than that of the FSSW-welded joint. Moreover, the microhardness of the SZ and the HAZ of the C-FSSW-welded joints increased, whereas that of the TMAZ decreased, with increasing cooling time.     

焊装线水平输送装置设计及其核心部件仿真

焊装线作为汽车制造过程中的重要部分,其技术水平决定了汽车车身的整体质量。本文运用CATIA软件设计了新的焊装线的水平输送装置,解决了现有设备因两侧重量不同,举升过程不稳定的缺陷。同时利用ANSYS Workbench软件对水平输送装置的关键部件,即齿轮齿条的齿面接触应力进行了分析。为设计人员以后对焊装线传输设备齿轮、齿条的设计选型提供了重要的参考价值。     

彩涂生产线自动化系统

彩涂钢板自动化控制系统设计较为复杂,介绍了其构成,制定了交流控制系统方案,提出了自动控制系统设计流程,为需求方提供系统组成及所需控制系统的硬件运用与软件开发。     

静止状态下直线感应电机的参数辨识方法

直线感应电机气隙较大,并且次级一般是由整块的铝板和次级铁轭压制而成.由于此种次级没有类似于旋转感应电机的鼠笼导条和短路环,导致次级漏感远远小于初级漏感.传统的测量电机参数的空载和堵转试验假设初、次级漏感相等,在直线感应电机中难以实施,因此测量直线感应电机的参数难度较大.本文提出了一种静止状态下直线感应电机的参数辨识方法,无须做空载和堵转试验,通过控制PWM逆变器就可以实现对直线感应电机的初级电阻R1、初级漏感L1、次级电阻R2、次级漏感L2和互感Lm的测量.在参数计算过程中引入了β参数,实验验证了该方法的准确性并且分析了β参数对该方法的影响.     

摩擦搅拌焊接过程热力耦合数值模拟

提出了一种基于瞬时相对线速度的搅拌头产热模型,利用ABAQUS有限元软件建立了焊接过程温度场有限元模型,对摩擦搅拌焊接过程温度场进行了数值模拟并利用有限元模型分析了焊接温度场的不对称性;在温度场有限元模型的基础上建立了摩擦搅拌焊接过程热力耦合有限元模型,利用ABAQUS有限元软件对焊接过程动态应力和焊后残余应力的分布进行了仿真模拟。结果表明：焊接过程最高温度低于被焊材料熔点,搅拌头前方温度梯度大于搅拌头后方,并且温度梯度随焊接速度的提高变化更为剧烈;焊接过程试件内存在动态应力场,随着试件的冷却逐渐转化为残余应力场,横向残余应力在试件内分布较广,大部分区域内为横向拉应力,而在试件周围拉应力逐渐转变为压应力,纵向残余应拉应力只局限于接近焊缝的一个很窄的区域,在周围区域有较低的压应力,距离焊缝越远其值越低。     

钢铁企业轨梁万能生产线仿真建模

针对钢铁企业的轨梁万能生产线在生产中存在的新产品调试生产周期过长、生产瓶颈不易诊断、设备利用率低等问题,分析了钢铁企业轨梁万能生产线不同于传统离散制造以及流程制造过程的特点,在此基础上建立了半连续半离散的轨梁万能生产线的Petri网模型和各设备的仿真组件模型,开发了轨梁万能生产线的仿真系统,并用一个实际的工程应用案例,验证了该仿真模型及其系统的可操作性以及有效性,达到了提高生产现场轨梁万能生产线的生产效率和产能的目的.