型砂的水分测试

简要介绍了各种型砂水分测试的基本原理和特点以及影响各测试方法精度的客观因素.探讨了国内外型砂水分测试的发展状况及趋势.     

塑料注射成型机控制系统硬件组成与应用

以典型的国产海天注塑成型机为例,对其控制系统的硬件从其结构、原理方面进行了阐述和分析,力求符合从特殊到一般的思维过程,使得对同类型注塑机在其控制系统的硬件工作原理方面有一定高度和深度的把握,以利今后的维护、维修与管理。     

水泥-聚苯乙烯轻质材料的制备及抗冲击性

采用半干料压缩成型工艺制备一种水泥-聚苯乙烯轻质材料,通过压缩试验获得其应力-应变曲线,采用高低两种冲击能量测试抗冲击性,利用自制装置测试和计算其对冲击力、冲击能量的吸收比,分析了水泥掺量以及纤维、乳胶粉对冲击力、冲击能量吸收比的影响.结果表明:该水泥-聚苯乙烯材料具有与传统聚苯乙烯混凝土完全不同的破坏形式,不发生脆性破坏,具有较高的韧性,在压缩作用下的应变可达到0.6以上;随着水泥掺量增加,材料对冲击力的吸收比先降低后升高,加入纤维、乳胶粉可提高材料对冲击力的吸收比;材料对冲击能量的吸收比先升高后降低,加入纤维、乳胶粉可提高低水泥掺量下冲击能量的吸收比,但降低了高水泥掺量下的吸收比.具体分析了各种因素的影响规律和作用机理.     

SiC颗粒特性对无压熔渗SiCp/Al复合材料热物理性能的影响

采用粉末注射成形-无压熔渗相结合技术制备出了电子封装用高体积分数SiCp/Al复合材料. 重点研究了SiC粒径、体积分数以及粒径大小等颗粒特性对所制备复合材料热物理性能的影响规律. 研究结果表明,SiCp/Al复合材料的热导率随SiC粒径的增大和体积分数的增加而增加;SiC粒径的大小对复合材料的热膨胀系数(CTE)没有显著的影响,而其体积分数对CTE的影响较大. CTE随着SiC颗粒体积分数的增加而减小,CTE实验值与基于Turner模型的预测值比较接近. 通过对不同粒径的SiC粉末进行级配,可以实现体积分数在53%～68%、CTE(20～100℃)在7.8×10-6～5.4×10-6K-1、热导率在140～190W·m·K-1范围内变化.     

Relationship between Microcellular Foaming Injection Molding Process Parameters and Cell Size

In order to study the relationship between the main process parameters and the cell size, the mathematical model of cell growth of microcellular foaming injection process is built. Then numeric simulation is employed as experimental method, and the Taguchi method is used to analyze significance of effect of process parameters on the cell size. At last the process parameters are focused on melt temperature, injection time, mold temperature and pretidied volume. The significance order from big to small of the effect of each process parameters on cell size is melt temperature, pre-filled volume, injection time, and mold temperature. On the basis of above research, the effect of each process parameter on cell size is further researched. Appropriate reduction of the melt temperature and increase of the pre-filled volume can optimize the cell size effectively, while the effects of injection time and mold temperature on cell size are less significant.     

半刚性基层结构优化设计与施工应用

为解决传统路面结构设计中半刚性基层产生密集裂缝致使公路的使用寿命降低和运营维护成本增加的问题,以及路面半刚性基层悬浮密实型结构设计方法抗裂性差的主要缺陷,提出了抗裂半刚性基层骨架密实型结构振动法成型配合比设计的新方法。     

Novel Plastic Encapsulation Holding Method for Automobile Glass Using Injection Molding Process

Glass positioning and holding is difficult in the process of injection molding encapsulation of automobile glass. A suction cup or soft resin is always introduced in this process. However, these materials cannot hold glass tightly, thus resulting in the unsteady quality of toughened glass and encapsulated plastic. To solve this problem, a novel holding method called magnetic high-pressure holding with twin bags is proposed to address the features of toughened glass and the encapsulation injection process. Firstly, a pair of permanent magnets is introduced as energy source, followed by the magnetization of a couple of magnetic particle bags. Contact between the single bag and the glass surface will enable the couple of magnetic particle bags to hold glass tightly and to self-adapt the freeform of the glass. Secondly, an experimental system with mechanical and control systems is designed. This system is controlled by the opening and closing force of the mold, which turns the magnetic field on or off to hold or loosen the glass. The magnetic field distributions are measured at important positions of the permanent magnets and in the magnetized particles in the experiments to determine the holding performance. Finally, the process of determining the parameters of the magnet and its attenuation is analyzed, including the minimum friction force between the glass and the particle bag during injection molding, the magnetic energy product and the magnetized filed distributions, and the re-checklng method for these parameters. The theoretical analysis and the experimental result show that this flexible holding system may produce sufficient holding force, which not only protects glass but serf-adapts the glass freeform as well. The production practice meets the technical requirements of injection molding with a defect-free surface, with no scratches and cracks on the glass and no slight glass movements in the mold cavity.     

初态偏移非线性系统跟踪控制的迭代学习算法

基于迭代学习控制理论提出一种新的可变增益学习控制算法,并对系统初态的迭代学习律进行了讨论,利用算子理论证明在非线性系统中存在初态偏移时经过迭代学习后,输出仍能跟踪期望轨迹;对其收敛性进行数学证明,得到谱半径形式的迭代学习律收敛的充分条件,从而解决了可变学习增益迭代学习控制的初态偏移问题.最后在注塑机注射速度控制系统中与增益不可变迭代学习算法进行比较,仿真结果验证了算法的有效性.     

FCD700凸轮轴批量生产工艺

为了满足市场对FCD凸轮轴大量需求,总结原有凸轮轴生产经验,对凸轮轴模具进行了设计与改进,调整与优化了熔炼工艺、铸型工艺、铸造工艺,控制铸造缺陷,在2013LPDISA线上实现FCD700凸轮轴一模三件生产.车间生产过程中得到了稳定的铸造不良率、机加不良率和铸件尺寸.从目前生产的状况看,在工艺上解决了缩孔、缩松、气孔、渣孔、掉砂等缺陷的出现,降低了废品率,提高了FCD700凸轮轴的生产率.     

成型工艺对树脂基摩擦材料及其摩擦学性能的影响

以碳纤维2.5D浅交弯联结构为预制体,分别采用树脂传递成型工艺(RTM)和热压成型工艺(HPM)制备了碳纤维增强酚醛树脂基摩擦材料.通过MS-T3001摩擦磨损试验机考核了材料的摩擦磨损性能,采用扫描电子显微镜、激光三维形貌扫描仪观测了材料的磨损形貌,对比分析了两种成型工艺对材料摩擦学性能的影响.结果表明:随着滑动速度和工作载荷的增大,材料的摩擦系数均减小.热压成型工艺成型摩擦材料的主要磨损形式为磨粒磨损,摩擦系数0.085~0.130,磨损率1.5×10-8 g·N-1·m-1.树脂传递成型工艺成型摩擦材料的主要磨损形式为黏着磨损和疲劳磨损,摩擦系数0.075~0.120,磨损率7.5×10-8 g·N-1·m-1.