浅谈高职《塑料注塑成型技术》课程设计的理念与思路

《塑料注塑成型技术》课程是高职高分子材料加工技术专业的一门综合性主干核心课程。本文基于高职教育向“系统化工作过程导向”的一体化教学模式发展的背景浅析该课程的课程设置理念与思路。     

Relationship between Microcellular Foaming Injection Molding Process Parameters and Cell Size

In order to study the relationship between the main process parameters and the cell size, the mathematical model of cell growth of microcellular foaming injection process is built. Then numeric simulation is employed as experimental method, and the Taguchi method is used to analyze significance of effect of process parameters on the cell size. At last the process parameters are focused on melt temperature, injection time, mold temperature and pretidied volume. The significance order from big to small of the effect of each process parameters on cell size is melt temperature, pre-filled volume, injection time, and mold temperature. On the basis of above research, the effect of each process parameter on cell size is further researched. Appropriate reduction of the melt temperature and increase of the pre-filled volume can optimize the cell size effectively, while the effects of injection time and mold temperature on cell size are less significant.     

氧化铝陶瓷注射成型用黏结剂及混料工艺研究

采用注射成型制备氧化铝陶瓷,分析了热塑性黏结剂含量、混料工艺对氧化铝陶瓷粉末注射成型浆料的流变性、成型性及注射生坯性能的影响.用TG-DSC分析了蜡基黏结剂体系的热特性,用SEM分析了注射成型生坯的显微结构.试验结果表明:选取聚丙烯、石蜡、硬脂酸3种黏结剂的质量比为20∶70∶10,氧化铝质量分数为80%,采用加热搅拌方式进行混料并结合一定的注射成型工艺,可得到成分均匀、无变形、无缺陷的氧化铝陶瓷生坯试样,烧结后试样的密度和抗弯强度较高.     

塑料注射成型机控制系统硬件组成与应用

以典型的国产海天注塑成型机为例,对其控制系统的硬件从其结构、原理方面进行了阐述和分析,力求符合从特殊到一般的思维过程,使得对同类型注塑机在其控制系统的硬件工作原理方面有一定高度和深度的把握,以利今后的维护、维修与管理。     

基于信道冲击成型自适应机制的 WSN大数据采集算法

为解决无线传感网采集算法普遍存在的节点故障率高、链路抖动严重及抗噪性能较低等不足,提出了一种基于信道冲击成型自适应机制的无线传感网大数据采集算法。首先,根据无线传感网节点信号具有的分区及偏移特性设计了信道冲击成型方法,并基于编码率-信噪比-信号发射强度增益等参量构建能量密度与信道衰落匹配过滤方式,提高信号发射过程中能量密度;随后,通过传输信号与信道噪声具有的正交特性建立自适应抽样机制,根据垂直信号与噪声信号互相干涉中产生的正交效应进行匹配滤波,并针对节点采取了载波过滤的方式进行遍历过滤,降低了网络信号拥塞现象的发生。仿真实验表明:与当前常见的拉普拉斯抗噪传输算法(Laplasse Anti-Noise Transmission Algorithm,ANT-L机制)以及傅氏信号解析抗噪传输算法(Fourier Noise Analysis Algorithm for Noise Immunity,NI-FNA机制)相比,本文算法具有更高的数据吞吐性能,有效地降低了网络链路抖动现象,取得更低的传输误码率。     

M42高速钢粉末级配规律和注射成形工艺参数优化

研究了M42高速钢粉末的粒度级配对粉末振实密度的影响规律,并采用正交试验法研究了注射温度、注射压力、注射流量、保压压力及其交互作用对注射坯质量的影响．试验结果表明,粗细粉末进行级配能够有效提高粉体的堆积密度．与-400目粉末相比,＋140目与-400目的原料粉末通过级配,振实密度可提高44．3％～56．4％．注射工艺参数正交试验发现注射温度、保压压力及其交互作用对注射坯质量的影响最为显著．试验确定的标准长方体弯曲试样最佳注射工艺参数为：注射温度160℃、注射压力82MPa、注射流量42％及保压压力31MPa．     

基于FX_(2N)的泡塑机PLC控制系统设计

通过对泡塑机工作机理和工艺流程的分析,采用PLC和触摸屏技术对某工厂的泡塑机进行批量改造,设计了基于三菱FX2N系列PLC的泡塑机电气控制系统。通过威纶通触摸屏界面可以输入工艺每个动作时间,选择工作方式,显示工艺参数,该控制系统提高了泡沫制品的生产效率和生产质量。     

Novel Plastic Encapsulation Holding Method for Automobile Glass Using Injection Molding Process

Glass positioning and holding is difficult in the process of injection molding encapsulation of automobile glass. A suction cup or soft resin is always introduced in this process. However, these materials cannot hold glass tightly, thus resulting in the unsteady quality of toughened glass and encapsulated plastic. To solve this problem, a novel holding method called magnetic high-pressure holding with twin bags is proposed to address the features of toughened glass and the encapsulation injection process. Firstly, a pair of permanent magnets is introduced as energy source, followed by the magnetization of a couple of magnetic particle bags. Contact between the single bag and the glass surface will enable the couple of magnetic particle bags to hold glass tightly and to self-adapt the freeform of the glass. Secondly, an experimental system with mechanical and control systems is designed. This system is controlled by the opening and closing force of the mold, which turns the magnetic field on or off to hold or loosen the glass. The magnetic field distributions are measured at important positions of the permanent magnets and in the magnetized particles in the experiments to determine the holding performance. Finally, the process of determining the parameters of the magnet and its attenuation is analyzed, including the minimum friction force between the glass and the particle bag during injection molding, the magnetic energy product and the magnetized filed distributions, and the re-checklng method for these parameters. The theoretical analysis and the experimental result show that this flexible holding system may produce sufficient holding force, which not only protects glass but serf-adapts the glass freeform as well. The production practice meets the technical requirements of injection molding with a defect-free surface, with no scratches and cracks on the glass and no slight glass movements in the mold cavity.     

成型工艺对CBS系微晶玻璃结构与性能的影响

采用干压成型和流延成型工艺制备CaO-B2O3-SiO2(CBS)系生坯。考察成型工艺对CBS微晶玻璃的烧结性能与介电性能的影响;用X线衍射仪(XRD)、扫描电镜(SEM)对试样进行表征。结果表明:与干压成型相比,流延成型体系中没有出现新的晶相,流延成型试样的体积密度和收缩率有所增加,有利于介电常数提高和介质损耗的降低;850℃烧结的流延成型试样,体积密度达到2.58 g/cm3,X、Y轴收缩率均为15.35%,10 GHz时介电常数和介电损耗分别为6.45和8×10-4,300℃的热膨胀系数为12.02×10-6K-1,抗弯强度为161.18 MPa,热导率为1.9 W/(m.K)。CBS微晶玻璃与Ag电极高温烧结后金属Ag布线断裂。金属Ag电极浆料与生料带共烧时,Ag+能够沿着基片表面不致密部分扩散,而相对致密的晶相,能够在一定程度上阻碍Ag+扩散。     

充填过程ALE自由面追踪及网格生成方法

在ALE框架中提出了一种用于成型充填过程有限元数值模拟的自由面追踪及网格生成方法,用于确定自由面网格点移动的附加方程以自适应形式引入,适用于不同形状复杂腔体充填数值模拟中的自由面追踪．充填域变质量体系的实时网格生成过程简化为特定时刻移动自由面附近区域的多边形三角化过程,因而大大减少了网格处理所需的计算量．针对充填过程的特点提出了局部Laplacian光顺方法,有效地改善了网格质量．分析了不同类型的自由面节点碰壁方式并提出了相应的处理方法．给出了一个典型腔体中充填过程的数值模拟结果,证明了所提出的自由面追踪及网格生成方法的有效性．