高炉密闭环境下雷达料面测量电磁特性仿真

研究了高炉密闭环境下,雷达测量料面和料层厚度的微波电磁特性.利用电磁计算学和CST仿真方法,研究了媒介层介电常数模型,高炉料面和料层模型的微波透射、反射和吸收特性,高炉布料层数、雷达波入射角度和雷达波频段与炉料媒介层介电常数重构关系模型.利用雷达波反射和透射电磁特性,结合高炉雷达的分布式雷达传感阵列,并利用焦矿媒介层存在介电常数差的特征,实现了高炉内料面形状和三层焦矿厚度在线3D重构.     

热轧工作辊变行程窜辊策略

推导出工作辊磨损特征参数与窜辊策略参数的定量关系表达式,从理论上研究各种窜辊策略参数对工作辊磨损特征参数的影响,并分析工作辊不同磨损量时窜辊对承载辊缝的影响.在此基础上,制定窜辊策略参数的选取原则,并提出了热轧常规曲线工作辊变行程窜辊策略,此策略在国内多个热连轧生产线上得到运用.     

转底炉处理冶金粉尘工艺的锌钾钠脱除及烟气形成

转底炉直接还原处理钢铁厂冶金粉尘过程中,Zn、K、Na等元素的脱除及烟气形成过程对转底炉工艺实施效果影响很大.采用高温管式炉模拟转底炉工艺条件,用钢铁厂含锌粉尘制成内配碳球团,进行直接还原实验研究,并收集实验过程产生的烟气和二次粉尘,对烟气中的气体成分以及烟气中的二次粉尘进行化学成分、微观结构以及物相组成分析.研究证明:Zn的脱除率可以达到98%,K、Na、Pb的脱除率分别达到80%、88%和85%;烟气中N2、CO、CO2的体积分数分别为71.4%、14.5%和14.1%;烟气中二次粉尘主要物相为ZnO、KCl、Zn5(OH)8CI2H2O、PbO和NaCl,二次粉尘中ZnO含量高达80%,可作为二次锌资源加以利用.在此基础上分析了转底炉直接还原过程中Zn、Ph、K、Na脱除和烟气形成机理.     

有害元素对高炉炉缸侧壁碳砖的侵蚀

对湘钢2号高炉炉缸七个有代表部位的样品进行扫描电镜、能量色散谱、X射线衍射和原子吸收光谱分析,研究有害元素对高炉炉缸侧壁碳砖的侵蚀以及粉化断裂机理.结果表明,高炉炉缸不同部位的碳砖侵蚀机理不同.第一层以有害元素在碳素熔损反应中的催化作用及生成白榴石为主;上部碳砖侵蚀以K渗透到砖缝中,改变砖质为主;风口以Zn侵蚀为主;铁口K含量较多,另有Pb富集.同种有害元素在不同部位侵蚀碳砖的机理有所不同.K元素在最上部以催化作用为主,在下部以渗透到碳砖内部使碳砖改性为主;Zn在风口碳砖有明显的结晶,在炉缸炉底上部含有大量的Zn并没有结晶,而是附着在砖表面上部.     

Inter-phase selective corrosion of γ -TiAl alloy in molten salt environment at high temperature

Hot corrosion behavior of Ti-48Al-2Cr-2Nb alloy in molten salt environment of 75% Na2SO4 and 25% NaCl (mass fraction) at 800 °C was studied using oxida tion kinetics analysis, scanning electron microscopy, X-ray energy dispersive and X- ray diffraction analyses. The inter-phase selective corrosion, which caused the corrosion pits initiated from lamellar interfaces and the preferential corrosion of α2 phases, was observed during the hot corrosion of the alloy. The common controls of thermodynamic and kinetics in corrosion reactions with fluxing and active oxidation process were considered the essential hot corrosion mechanisms of the alloy. Moreover, lamellar refinement was proved to be an effective way to mitigate the inter-phase selective corrosion of the alloy in molten salts.     

加压热重分析仪快速升温方法的研究

利用研制的移动式电阻加热炉、并与固定式电阻加热炉及红外加热炉比较,开发了一种快速升温、恒温稳定性好、能够适用于加压热重分析仪(PTGA)的快速升温技术(升温速率>200℃/min).结果表明:红外加热虽然升温速率最大,但在恒温段的热稳定性较差,移动式电阻加热兼具升温速率大和恒温段热稳定性好的优点,不锈钢模拟反应器的升温速率可达216℃/min.采用移动式电阻加热快速升温方式,在不同加热终温(500℃—900℃)、不同压力(0.5—3.0MPa)及不同通气量(0.1—2.0L/min)的条件下,加压反应器内的压力波动非常小,说明移动式电阻加热快速升温方式应用于加压热重分析仪是可能的.     

热钱——人民币升值的驱动力和效应

阐述了热钱的定义,探讨了热钱规模的估计及其难度,分析了热钱和人民币升值之间的相互作用,提出了协调货币政策、加强热钱的监控、降低人民币升值预期和控制国内价格等应对热钱的措施。     

感应炉安装技术浅析

感应炉安装包括辊道输送系统、翻钢机、开关/线圈柜、液压站,其主要功能是为扩孔机及挤压机提供合格的管坯料。感应炉安装质量是实现感应炉各项功能的基础,高质量的安装有赖于科学的施工组织和合理的安装工艺。从设备的卸车吊装、安装工作的前提条件、安装程序等方面总结了感应炉安装过程中的注意事项。     

高炉炼铁数据的异常值处理

Blast furnace data processing is prone to problems such as outliers. To overcome these problems and identify an improved method for processing blast furnace data, we conducted an in-depth study of blast furnace data. Based on data samples from selected iron and steel companies, data types were classified according to different characteristics; then, appropriate methods were selected to process them in order to solve the deficiencies and outliers of the original blast furnace data. Linear interpolation was used to fill in the divided continuation data, the K-nearest neighbor (KNN) algorithm was used to fill in correlation data with the internal law, and periodic statistical data were filled by the average. The error rate in the filling was low, and the fitting degree was over 85%. For the screening of outliers, corresponding indicator parameters were added according to the continuity, relevance, and periodicity of different data. Also, a variety of algorithms were used for processing. Through the analysis of screening results, a large amount of efficient information in the data was retained, and ineffective outliers were eliminated. Standardized processing of blast furnace big data as the basis of applied research on blast furnace big data can serve as an important means to improve data quality and retain data value.     

中频电炉逆变晶闸管烧损原因分析方法

伴随着中频电炉的推广应用,中频电源故障排除成为困扰企业设备维护管理人员的难题,特别是逆变桥晶闸管烧损,在中频电源故障中最常见,也最难找出故障原因。因此,总结研究中频电炉逆变晶闸管烧损的原因分析,对使用维护好中频电炉具有重要意义。