基于有限元法的高压挤压井套管强度分析

传统观点认为,高压挤压对套管强度及其寿命有严重的负面影响。文章以5inch及7inch套管为研究对象,针对不同的钢级、不同的射孔参数组合,在不同的环境条件（不同内外压）下,组合成多种套管模型,利用有限单元法进行建模分析。结果表明：在射孔参数相同时,随地层外压的增大,套管内的等效应力逐渐增大且随外压呈线性规律变化;随内压的增大,套管等效应力急速下降;当内压大于外压时,套管等效应力下降趋缓;当套管内施加内压时,套管射孔段的应力状况得到改善。     

壁面条件对异向锥形双螺杆挤出硬质聚氯乙烯过程的影响

 数值模拟了壁面条件对异向锥形双螺杆挤出硬质聚氯乙烯（RPVC）过程的影响。由Navier线性滑移定律确定螺杆壁面熔体所受的剪切应力与熔体滑移速度的关系,在不同壁面条件下,使用Polyflow软件的Eolution法,数值计算了异向锥形双螺杆计量段流道内RPVC熔体的体积流量和三维等温流场。结果表明,熔体在螺杆壁面无滑移时,螺杆流道内熔体速度大,速度梯度大,剪切速率等值线形状不规则,分布杂乱。当滑移系数小于104Pa·s/m时,锥形双螺杆流道内熔体的体积流量不变。当滑移系数大于104Pa·s/m时,随着滑移系数的减小,锥形双螺杆流道内熔体的体积流量增大,速度梯度减小,压力和剪切速率梯度减小,参考线上熔体压力波动减小。因此,改善壁面条件有利于提高聚合物螺杆挤出过程的稳定性,降低制品的残余应力,提高制品质量。     

谈建国十七年间的漫画家及创作

文章主要探讨建国17年间漫画创作队伍的构成和漫画题材的变化情况,主要表现在资深漫画家转向,农民漫画成功,红色奋进漫画一路高歌,批判漫画步履维艰。     

阶梯轴挤压工艺设计及数值模拟

本文运用锻造分析软件Qform3D对阶梯轴工艺挤压过程进行数值模拟分析,通过比较三种成形工艺方案的挤压平均应力和距离一栽荷曲线分布图,确定合理的成形工艺。分析可知,通过减少约束和增大凹模过渡圆角,可显著降低挤压平均应力,对生产实践具有指导意义。     

挤压加工对豆渣中可溶性膳食纤维和豆渣物性的影响

以豆渣粉为原料,通过优化挤压加工条件,提高豆渣中可溶性膳食纤维(SDF)的含量并改善豆渣物性.通过单因素实验,豆渣挤压的最佳工艺条件为:温度160,℃,物料水分25%,转速100,r/min.优化挤压条件后,豆渣中可溶性膳食纤维含量与原始豆渣相比从2.6%增加至30.1%.豆渣粉挤压前后的物性实验表明:挤压豆渣在水溶性、膨胀性和乳化性方面与原始豆渣粉相比分别提高10.4%、15.6%和130%.豆渣粉的差示扫描量热(DSC)分析结果表明:挤压豆渣粉在200,℃以下结构稳定;扫描电子显微镜(SEM)观察挤压豆渣结构,可以看出其纤维结构有明显的热降解现象.     

挤压温度对Mg-3Zn-2.5Al-2.5Ca合金的微观组织和力学性能的影响

采用金相分析、扫描电镜分析、X射线衍射分析和拉伸测试等方法研究了不同挤压温度对Mg-3Zn-2.5Al-2.5Ca(ZAC333)合金的微观组织和力学性能的影响.结果表明,铸态组织的平均晶粒尺寸为185μm;随着挤压温度从623K降低到523K,由于发生了明显的动态再结晶,合金的平均晶粒尺寸从6.32μm减小到3.36μm.ZAC333铸态合金中沿着晶界分布的半连续Al_2Ca和连续Ca_2Mg_6Zn_3第2相在热挤压过程中也发生了明显的破碎而沿着挤压方向分布.与铸态合金的力学性能相比,挤压态ZAC333合金的力学性能有明显的提高.挤压态合金的抗拉和屈服强度分别从176 MPa和284 MPa提高到292 MPa和334 MPa,而延伸率从18%降低到9%.ZAC333合金性能的改善主要归功于热挤压过程中的动态再结晶细晶强化和第2相粒子破碎而产生细化弥散强化的共同作用.     

Bulk Al–Al3Zr composite prepared by mechanical alloying and hot extrusion for high-temperature applications

Bulk Al/Al3Zr composite was prepared by a combination of mechanical alloying (MA) and hot extrusion processes. Elemental Al and Zr powders were milled for up to 10 h and heat treated at 600°C for 1 h to form stable Al3Zr. The prepared Al3Zr powder was then mixed with the pure Al powder to produce an Al–Al3Zr composite. The composite powder was finally consolidated by hot extrusion at 550°C. The mechanical properties of consolidated samples were evaluated by hardness and tension tests at room and elevated temperatures. The results show that annealing of the 10-h-milled powder at 600°C for 1 h led to the formation of a stable Al3Zr phase. Differential scanning calorime-try (DSC) results confirmed that the formation of Al3Zr began with the nucleation of a metastable phase, which subsequently transformed to the stable tetragonal Al3Zr structure. The tension yield strength of the Al?10wt%Al3Zr composite was determined to be 103 MPa, which is approximately twice that for pure Al (53 MPa). The yield stress of the Al/Al3Zr composite at 300°C is just 10% lower than that at room tem-perature, which demonstrates the strong potential for the prepared composite to be used in high-temperature structural applications.     

Tribological behavior of CrN-coated Cr-Mo-V steels used as die materials

DIN 1.2343 and 1.2367 steels are commonly used as die materials in aluminum extrusion, and single/duplex/multi-coatings enhance their surface properties. The design of an appropriate substrate/coating system is important for improving the tribological performance of these steels under service conditions because the load-carrying capacity of the system can be increased by decreasing the plastic deformation of the substrate. In this study, the tribological behavior of CrN-coated Cr-Mo-V steels (DIN 1.2343, 1.2367, and 1.2999 grades) was investigated using different setups and tribological pairs at room and elevated temperatures. The aim of this study was to reveal the wear resistance of a suggested system (1.2999/CrN) not yet studied and to understand both the wear and the failure characteristics of coated systems. The results showed that (i) among the steels studied, the DIN 1.2999 grade steel exhibited the lowest friction coefficient because it had the highest load-carrying capacity as a result of secondary hardening at elevated temperatures; (ii) at room temperature, both abrasive tracks and adhesive layers were observed on the worn surfaces; and (iii) a combination of chemical reactions and progressive oxidation caused aluminum adhesion on the worn surface, and the detachment of droplets and microcracking were the characteristic damage mechanisms at high temperatures.     

PET／高岭土纳米复合材料的制备与表征

使用二甲亚砜（DMSO）改性高岭土,改性的高岭土与聚对苯二甲酸乙二酯通过熔融挤出的方法制得复合材料．利用X射线衍射（XRD）,红外光谱分析的方法验证其为纳米复合材料,再利用DSC和偏光显微镜研究该复合材料的热性能和结晶性能．     

基于Archard理论的挤压次数对模具磨损量的影响分析

针对前次挤压对后次挤压的模具磨损有着显著影响,模具的总磨损量并不与单次磨损量呈简单的线性关系,将考虑温度影响的Archard磨损计算修正模型与有限元数值模拟分析方法相结合,预测铝合金挤压过程中模具表面磨损最严重的部位,建立该部位磨损量与挤压次数之间的确切关系,并由此提出一种考虑挤压次数影响的总磨损量计算公式.