Experimental Studies on Ultrasonic Vibration Grinding of the Workpiece Made from Fine-crystalline Zirconia Ceramics

The performances of fme-crystalline zirconia ceramics in workpiece ultrasonic vibration grinding （WUVG） and conventional grinding （CG） with diamond wheel were researched. The effects of WUVG and CG on material removal rate, grinding forces, surface roughness and microstructure of zirconia ceramic were investigated. Experimental results indicated that： （1） The material removal rate （MRR） in ultrasonic grinding process is two times as large as that of in conventional grinding. The material removal rate increases with increasing grinding depth in both ultrasonic grinding and conventional grinding. （2） The ultrasonic vibration grinding force is lower than that of conventional grinding force, and the increase of the worktable speed leads to a decrease of the grinding force, while the grinding force increases with larger grinding depth in both WUVG and CG. （3） The surface of ultrasonic vibration grinding has no spur and build-up edge and its surface roughness is smaller than that of CG significantly. Surface quality of WUVG is superior to that of conventional grinding, it is easy for ultrasonic vibration grinding that material removal mechanism is ductile grinding.     

搅拌磨超细粉磨金精矿工艺的优化

研究了搅拌磨超细粉磨金精矿的工艺,考察了主要参数对粉磨效果的影响.结果表明,通过优化磨矿过程中各种影响因素,可以获得细度-20μm＞99%的金精矿产品.     

高速重负荷(80m/s、300kgf)钢坯修磨的试验研究

对80m/s高速重负荷钢坯修磨中的几个有关问题进行了试验研究,表明对1Cr(?)8Ni9Ti和60Si2Mn钢坯修磨都收到较好的效果,80m/s高速重负荷修磨能够获得较高的金属去除率,还能相应地提高磨削比和降低比磨削能,是提高修磨效率并降低修磨成本的一种先进工艺,同时也是我国钢坯修磨技术的发展方向,文中提出了修磨功率计算式,可供设计新型80m/s修磨机床选定主电机功率时参考。     

仿形磨削的运动质量研究

提出了径向仿形磨削的可行性依据,即被加工型面上每点对应的仿形压力角都应小于其极限压力角;推导出加工中仿形压力角及仿形机构允许的极限压力角表达式;进而提出提高仿形运动质量的措施。     

细纱卷绕凸轮的廓线设计修正

为了消除细纱卷绕凸轮在运转中发生的桃顶处冲击和桃底处钢领板因链条张弛而运动呆滞的故障,凸轮廓线要作修正。在桃顶处凸轮转角φ=266°～272°区间内的理论廓线试用φ的多项式取代,而在桃底处φ=0°～6°区间内的凸轮廓线则使摆杆按余弦规律运动,实验效果满意。     

多摩擦盘无级调速器自动加压凸轮的设计

多摩擦盘无级调速器所以能够达达恒功率传动，主要是采用自动加压装置，其中自动加压凸轮的设计是实现这一目的关键。对自动加压凸轮的设计，提出了粗浅看法，供有关设计和生产部门参考。     

附加凸轮、弹簧系统完全平衡机构惯性输入扭矩

提出了一种完全平衡机构惯性输入扭矩的新方法。根据能量原理,在原机构上附加凸轮、弹簧元件,将机构输入扭矩的平衡问题转化为平面凸轮的解析设计问题,给出了一个设计实例,使用该方法,设计计算十分简单,结构上易于实现。     

Compound machining of silicon carbide ceramics by high speed end electrical discharge milling and mechanical grinding

A compound process that integrates end electrical discharge (ED) milling and mechanical grinding to machine silicon carbide (SiC) ceramics is developed in this paper. The process employs a turntable with several uniformly-distributed cylindrical copper electrodes and abrasive sticks as the tool, and uses a water-based emulsion as the machining fluid. End electrical discharge milling and mechanical grinding happen alternately and are mutually beneficial, so the process is able to effectively machine a large surface area on SiC ceramic with a good surface quality. The machining principle and characteristics of the technique are introduced. The effects of polarity, pulse duration, pulse interval, open-circuit voltage, discharge current, diamond grit size, emulsion concentration, emulsion flux, milling depth and tool stick number on performance parameters such as the material removal rate, tool wear ratio, and surface roughness have been investigated. In addition, the microstructure of the machined surface under different machining conditions is examined with a scanning electron microscope and an energy dispersive spectrometer. The SiC ceramic was mainly removed by end ED milling during the initial rough machining mode, whereas it is mainly removed by mechanical grinding during the later finer machining mode; moreover, the tool material can transfer to the workpiece surface during the compound process.     

钢丝磨削试验研究

砂带磨削作为一种新工艺,在机械加工领域发挥着越来越大的作用,满足了各种加工要求。本文简单介绍了砂带磨削的概念,阐述了一个针对钢丝表面除锈的新型砂带磨削设备的工作原理及其机床的主要机构,并通过试验研究磨削压力、金属去除率、砂带磨损、磨削比、磨削深度、钢丝走速之间的关系,为砂带修磨线材生产线提供了合理的磨削工艺参数。