轧后冷速对Q500GJE钢组织和拉伸性能的影响

为了开发Q500GJE高性能超高层建筑用钢,利用Gleeble热/力学模拟、扫描电镜、透射电镜、背散射电子衍射、着色腐蚀金相等方法研究了轧后控冷冷速对TMCP交货低屈强比(≤0.80)Q500GJE钢组织和拉伸性能的影响。结果表明:试验钢在冷速5~25℃/s的范围内,形成由针状铁素体、粒状贝氏体以及M-A岛构成的混合组织。随着轧后冷速的提高,针状铁素体数量减少,粒状贝氏体数量增多,晶粒发生细化,位错密度升高,屈服强度和抗拉强度升高;随着轧后冷速的适当降低,硬相M-A岛的含量增加,尺寸增大,屈强比下降,应变硬化量增加。拉伸性能满足低屈强比Q500GJE钢要求的轧后控冷冷速是15~20℃/s。     

高强度钢冷弯成型过程应力状态模拟分析

运用有限元分析软件对不同工艺下的高强度钢冷弯成型过程应力、应变状态进行模拟分析。结果表明,所作的有限元应力、应变状态模拟符合实际成型情况;3种不同成型道次中,4道次成型为最佳成型道次;上轧辊角大于成型角4°可最大限度地减小残余轧制应力。     

Effect of H2S concentration on the corrosion behavior of pipeline steel under the coexistence of H2S and CO2

The effect of H2S concentration on H2S/CO2 corrosion of API-X60 steel was studied by scanning electron microscopy, a weight-loss method, potentiodynamic polarization tests, and the electrochemical impedance spectroscopy technique. It is found that the cor-rosion process of the steel in an environment where H2S and CO2 coexist at different H2S concentrations is related to the morphological structure and stability of the corrosion product film. With the addition of a small amount of H2S, the size of the anode reaction region is de-creased due to constant adsorption and separation of more FeS sediment or more FeHS＋ions on the surface of the steel. Meanwhile, the dou-ble-layer capacitance is diminished with increasing anion adsorption capacity. Therefore, the corrosion process is inhibited. The general cor-rosion rate of the steel rapidly decreases after the addition of a small amount of H2S under the coexistence of H2S and CO2. With a further increase in H2S concentration, certain parts of the corrosion product film become loose and even fall off. Thus, the protection provided by the corrosion product film worsens, and the corrosion rate tends to increase.     

炼钢-连铸过程生产计划与调度问题综合优化研究

生产计划与调度是炼钢厂生产管理与控制的重要环节。对特殊钢厂炼钢-连铸过程的生产计划与调度问题进行述评,对国内外其研究现状进行分析,并指出了其生产计划与调度结构的发展趋势。结果表明,合理的生产计划与调度方案,是特殊钢厂实现高品质、高效生产的重要途径,亦可对其全过程进行高效协调与管理,从而降低能耗和冶炼成本。     

基于ANSYS的扁平箱梁桥粘贴钢板加固方案优化研究

结合青岛市某主干道立交桥扁平箱梁桥加固工程,用有限元分析软件ANSYS对扁平箱梁的主梁粘贴钢板加固技术进行了数值模拟分析。通过比较不同加固方案加固前后的应力、位移等分布变化规律,评价各方案的加固效果,并最终得出最优加固方案。结果表明:三种粘贴钢板加固方案都能够显著增强桥梁的承载能力,其中C型方案加固效果最好。并将模拟结果与理论计算值进行了比较,分析了误差原因。     

Study on the resistance spot welding technology of 22MnMoB hot stamping quenched steel

In this paper, the spot welding technology of a new kind of 22MnMoB hot stamping quenched steel sheet was systematically studied by power frequency spot welder. Through a series of technology and test experiments, we have obtained the optimal spot welding technological parameter condition. According to the results, the relations among spot welding technological parameter, welding nugget, mechanical property and fracture mode were discussed. The effects of all the welding parameters such as welding current, welding time and electrode force on the quality of joint can be boiled down to one thing--the diameter of welding nugget. The experimental results showed that welding nugget diameter determines the mechanical property of spot welding joint and the relation between welding nugget diameter and the mechanical property of joint presents a kind of linear mathematic representation. There are two typical fracture models of 22MnMoB hot stamping quenched steel sheet, i.e., interracial fracture and nugget pullout. Other than mild steel or normal high strength steel, in the shearing tensile test, hot stamping quenched steel has a great tendency to fail in interfacial mode due to the effects of high strength matrix structure, welding soft zone and the porosity level of fusion zone.     

Study of the aerostatic and aerodynamic stability of super long-span cable-stayed bridges

With the increase of span length, the bridge tends to be more flexible, and the wind stability be- comes an important problem for the design and construction of super long-span cable-stayed bridges. By taking a super long-span cable-stayed bridge with a main span of 1 400 m as example, the aerostatic and aerodynamic stability of the bridge are investigated by three-dimensional nonlinear aerostatic and aerodynamic stability analy- sis, and the results are compared with those of a suspension bridge with a main span of 1 385 m, and from the aspect of wind stability, the feasibility of using cable-stayed bridge in super long-span bridge with a main span above l 000 m is discussed. In addition, the influences of design parameters including the depth and width of the girder, the tower structure, the tower height-to-span ratio, the side-to-main span ratio, the auxiliary piers in the side span and the anchorage system of stay cables, etc on the aerostatic and aerodynamic stability of su- per long-span cable-stayed bridges are investigated numerically; the key design parameters are pointed out, and also their reasonable values are proposed.     

Development and application research of light weight heat treated B-grade bulletproof steel

The light weight heat treated B-grade bulletproof steel was developed through composition design and optimization based on multiplex alloying, multiplex micro-alloying design ideas and complex phase structure strengthening theory. The puzzle how to avoid the quenching deformation problem of super high strength thin sheet was solved through heat treatment in a die with a set of cooling system. Such B-grade bulletproof steel plate has fine tempered lath martensite structure. The shooting and certification test results showed that the shoot resistance of B- grade bulletproof steel plate can meet the protection demand of Protection specification for cash carrying vehicles （GA 164--2005）. In comparison with B-grade bulletproof steel plate made by one of the companies in Sweden, the weight of the developed B-grade bulletproof steel plate can be decreased by 8 % under the same shoot resistance condition. It will be meaningful for cash truck and anti-hijacking vehicle to realize light weight, energy conservation and emission reduction.     

轻型门式刚架结构的等效静力风荷载

针对现行规范对轻型门式刚架结构风荷载的取值没有考虑脉动风荷载空间相关性的情况,分别采用荷载响应相关法和国外风荷载规范求得门式刚架结构风荷载的分布和大小,基于与现行规范计算结果的对比分析,提出轻型门式刚架结构等效静力风荷载分布的估计方法.基于刚性模型同步测压风洞试验测得的门式体形模型表面风荷载时程数据,建立了轻型门式刚结构架有限元整体模型.通过按建议方法求出的风致响应与实际动力响应极值的对比,验证了建议的风荷载分布的合理性,计算结果表明采用该方法得到的风致响应更接近实际动力响应极值,且表达形式简洁,方便工程设计使用.     

钢结构施工过程监测数据缺失机理与处理方法

分析并总结了钢结构施工过程监测中缺失数据的成因及特征,依据缺失数据形成机制将缺失数据分为三类.根据不同类型和特征的缺失数据,提出了基于最小二乘原理以回归分析理论为基础的数据补偿方法.通过对大同美术馆屋盖钢结构和"生命之环"钢结构施工过程监测数据的分析处理与比较,验证了该方法的有效性,说明了该方法的实用价值.