SSCK40的数控机床防护罩设计

根据人机工程学原理对数控机床SSCK40防护罩外观造型进行虚拟设计,利用AUTOCAD软件绘制二维图,用SolidWorks软件进行三维造型,然后进行装配干涉检验,最后由PhotoShop软件生成数控机床外观造型设计图,这样可以缩短产品的开发研制周期,降低生产成本,使产品在市场上更具有竞争力.     

虚拟数控铣削表面粗糙度预测技术研究

分析了影响数控铣削加工表面粗糙度的主要因素,利用多元回归分析建立了基于球头铣刀的表面粗糙度关于其影响因素的数学模型.经显著性检验,该模型预测精度高,泛化能力强.该模型为虚拟数控铣削表面粗糙度预测的建模提供了理论依据.开发了基于DELPHI的可视化交互式的仿真系统,实现了虚拟数控铣床的表面粗糙度的在线预测.有助于理解表面粗糙度随铣削参数改变的规律,也为铣削参数优化提供理论依据.     

模具粗加工的自适应层切算法仿真研究

分析了基于层切法的零件模具数控粗加工方法,提出了以层面间台阶最大差值为自适应参量的自适应模具数控粗加工方法;对约束条件进行了详细说明,阐述了自适应层切方法的具体步骤及算法流程图。利用已开发的层切法仿真软件平台,进行了三维模型层切法实例仿真分析。分析结果表明,应用该方法可以进一步减少层切法粗加工残留材料体积,对提高层切法模具数控粗加工效率具有实际意义。     

触摸屏在砌块成型机中的应用

在控制系统中,触摸屏作为PLC输入和输出设备,通过使用相关软件设计适合用户要求的控制画面,实现对控制对象的操作和显示,本文介绍了三菱F940型触摸屏运用到砌块成型机中的一般方法。     

On time-domain methods for milling stability analysis

As a basic and advanced machining technique,the high-speed milling process plays an important role in realizing the goal of high performance manufacturing.From the viewpoint of machining dynamics,obtaining chatter-free machining parameters is a prerequisite to guaranteeing machining accuracy and improving machining efficiency.This paper gives an overview on recent progress in time domain semi-analytical methods for chatter stability analysis of milling processes.The state of art methods of milling stability prediction in milling processes and their applications are introduced in detail.The bottlenecks involved are analyzed,and potential solutions are discussed.Finally,a brief prospect on future works is presented.     

基于工作过程的情境教学法在数控铣床实训教学中的研究

本文通过情境教学法,按照工作过程对课程内容进行序化,通过科学的教学设计,将学习领域细化成具体的学习情境。通过六步法,对数控铣床实训教学课程进行研究。     

从全国数控技能竞赛看高职数控技术专业教学改革

本文论述了全国数控技能竞赛的功能与价值,根据全国数控技能竞赛中教师组与学生组普遍存在的技术及应试问题,分析了高职数控技术专业教学改革的紧迫性,提出了三条高职数控技术专业教学改革的新思路。     

一体化教学在数控专业中的实践与应用

一体化教学法是一种先进的教学方法,以数控技术应用专业为探索对象,阐述了对一体化教学的认识,并结合课程改革对一体化教学法实施中对实训环境、课程设置、配套教材、师资队伍、教学效果考核等进行了一些实践与探索。     

Rapid Manufacturing of Sand Molds by Direct Milling

Direct milling of sand molds is an important development in rapid manufacturing of sand molds. Direct milling is an effective method for manufacturing single or small batches of cast parts. This paper describes experimental investigations to find sand blocks with the appropriate strength, to describe wear patterns of different tools (high-speed steel (HSS), carbide, and polycrystalline diamond (PCD) tools), and to analyze sand mold cutting mechanisms. The results show that the PCD tool outperformes the other tools in terms of tool life. Average flank wear and micro-tipping are the dominant tool failure modes in the sand mold milling process. With a flank wear limit of 0.3 mm, the PCD tool works continuously for about 70 h under the experimental conditions. The experimental results show that the cutting mechanism for direct milling sand molds differs from metal cutting.