Numerical Modeling of Dendrite Growth in AI Alloys

Dendritic grains are the most often observed microstructure in metals and alloys. In the past decade, more and more attention has been paid to the modeling and simulation of dendritic microstructures.This paper describes a modified diffusion-limited aggregation model to simulate the complex shape of the dendrite grains during metal solidification. The fractal model was used to simulate equiaxed dendrite growth.The fractal dimensions of simulated AI alloy structures range from 1,63-1.88 which compares well with the experimentally-measured fractal dimension of 1.85; therefore, the model accurately predicts not only the dendritic structure morphology, but also the fractal dimension of the dendrite structure formed during solidification,     

连铸方坯热应力模型的研究及应用

为了减少不恰当连铸二冷操作导致的铸坯内部裂纹等缺陷,在凝固传热模型验证的基础上建立了方坯二维弹塑性应力模型.通过此模型计算了水量优化前后铸坯应力分布情况,获得了铸坯在二冷区的应力分布规律.分析了影响连铸坯内部裂纹的因素,提出预防热裂纹产生的措施,为研究二冷对铸坯质量的影响提供了理论基础,并为优化二冷水量改善铸坯质量提供了依据.     

Effects of Carbon Content and Solidification Rate on the Thermal Conductivity of Grey Cast Iron

The thermal conductivity/diffusivity of pearlitic grey irons with various carbon contents was investigated by the laser flash method. The materials were cast in controlled thermal environments producing three dissimilar cooling rates. The cooling rates together with the carbon content largely influence the thermal conductivity of grey iron. Linear relationships exist between the thermal conductivity and the carbon content, the carbon equivalent, and the fraction of the former primary solidified austenite transformed into pearlite. The results show that the optimal thermal transport properties are obtained at medium cooling rates. Equations are given for the thermal conductivity of pearlite, solidified as pre-eutectic austenite, and the eutectic of grey iron. The thermal conductivity of pearlitic grey iron is modelled at both room temperature and elevated temperatures with good accuracy.     

膨润土在高水材料凝固硬化中的作用

研究了膨润土在高水材料凝固硬化中的机理。由于膨润土在水中易分散为大量极微小的薄片，与棱柱状水化产物ＡＦｔ一起构成絮凝结构网，封闭自由水，促使浆体凝固。絮凝结构形成后，膨润土因防碍晶体连生而对强度发展不利。     

AHP 判断矩阵一致性改进的若干问题研究

研究层次分析法中判断矩阵次序一致性检验及改进方法.指出判断矩阵次序一致性和基本一致性之间无相关性的特点,提出对判断矩阵应首先进行次序一致性检验,并把判断矩阵转化成0-1矩阵,利用图论理论得到如下结论:0-1矩阵对应的有向图中,若含有边长大于3的循环链,则一定能构造出边长为3的循环链.基于此结论,设计检验判断矩阵是否具有次序一致性的算法.对不具有次序一致性的判断矩阵,提出两条修改原则.     

铝合金凝固晶粒尺寸的人工神经网络研究

建立了强脉冲电磁场作用下铝合金凝固组织晶粒尺寸的人工神经网络BP算法模型。用该模型进行的模拟结果和实验数据吻合得较好。研究表明,用这一方法可对脉冲电磁场作用下的凝固组织晶粒尺寸进行预测,为优化实验设计提供了简便实用的方法和手段。     

HT30-54灰铸铁激光表面淬火研究

本文研究了不同涂层条件下,对HT30-54灰铸铁进行激光处理的工艺参数与硬化层深度的关系,以及工艺参数与显微组织和硬度的关系。结果表明,选用扫描速度7～28mm/s,输出功率450～840W时,硬化层的显微组织是针状马氏体加片状石墨,表面硬度值是HV_(0.05)800。     

大型锻造用钢锭凝固疏松缺陷的数值模拟

利用有限元软件ProCast对大型锻造用钢锭的非稳态浇注过程和凝固过程进行了数值模拟。对两种不同的浇注工艺方案,通过温度场和固相场,分析了采用双包浇注时不同浇注温度对凝固过程和疏松形成规律的影响。结果发现：后浇包的浇注温度低,加快了钢锭上部的凝固,降低了冒口的补缩能力,导致疏松缺陷偏下,数值模拟与实验结果基本吻合。而方案2模拟的疏松缺陷向冒口处上移92mm,更有利于钢锭锻造过程中对疏松缺陷的消除。     

喷射沉积过程的计算模型

模拟喷射沉积过程中的雾化过程，描述了熵滴在飞行中的学过程及凝固的热力学过程；建立了熔滴速度、温度、固相分数等与熔体过热度、气流速度之间的计算模型，通过对８１０℃的液态金的数值计算，讨论了部分独立参数对该过程的影响。