Effects of cooling rate and Al on MnS formation in medium-carbon non-quenched and tempered steels

The effect of Al on the morphology of MnS in medium-carbon non-quenched and tempered steel was investigated at three different cooling rates of 0.24, 0.43, and 200℃·s-1. The formation mechanisms of three types of MnS were elucidated based on phase diagram information combined with crystal growth models. The morphology of MnS is governed by the precipitation mode and the growth conditions. A monotectic reaction and subsequent fast solidification lead to globular Type I MnS. Type II MnS inclusions with different morphological characteristics form as a result of a eutectic reaction followed by the growth in the Fe matrix. Type III MnS presents a divorced eutectic morphology. At the cooling rate of 0.24℃·s-1, the precipitation of dispersed Type III MnS is significantly enhanced by the addition of 0.044wt% acid-soluble Al (Al_s), while Type II MnS clusters prefer to form in steels with either 0.034wt% or 0.052wt% Al_s. At the relatively higher cooling rates of 200℃·s-1 and 0.43℃·s-1, the formation of Type I and Type II MnS inclusions is promoted, and the influence of Al is negligible. The results of this work are expected to be employed in practice to improve the mechanical properties of non-quenched and tempered steels.     

Damage prediction of 7025 aluminum alloy during equal-channel angular pressing

Equal-channel angular pressing (ECAP) is a prominent technique that imposes severe plastic deformation into materials to enhance their mechanical properties. In this research, experimental and numerical approaches were utilized to investigate the mechanical properties, strain behavior, and damage prediction of ECAPed 7025 aluminum alloy in various conditions, such as die channel angle, outer corner angle, and friction coefficient. Experimental results indicate that, after the first pass, the yield strength, ultimate tensile strength, and hardness magnitude are improved by approximately 95%, 28%, and 48.5%, respectively, compared with the annealed state, mainly due to grain refinement during the deformation. Finite element analysis shows that the influence of die channel angle is more important than that of outer corner angle or friction coefficient on both the strain behavior and the damage prediction. Also, surface cracks are the main cause of damage during the ECAP process for every die channel angle except for 90°; however, the cracks initiated from the neighborhood of the central regions are the possible cause of damage in the ECAPed sample with the die channel angle of 90°.     

粉末碳与污泥回流强化混凝低温低浊水及残余铝

研究了粉末活性碳与聚铝混合污泥回流强化混凝对浊度、UV254和DOC去除效能;同时考察了回流对各种形态铝质量浓度的影响.结果表明,当聚合氯化铝和粉末炭的投加量分别为10、20 mg/L,粉末活性炭-聚铝混合污泥回流量为60 mL/L(回流比6%),pH值为8时,浊度去除率最大为78.5%;pH值为6.5～7.0时,DOC和UV254的最大去除率分别达29.6%和53.3%.回流工艺能强化去除浊度和有机物主要是由于回流污泥中不溶性金属氢氧化物的架桥和卷扫作用,以及回流污泥中和预投加PAC最大限度的吸附作用.回流污泥中的Al主要以颗粒形式粘附于絮体上,回流沉后水总余铝质量浓度高于常规工艺,但溶解态铝质量浓度均满足GB2006-2597生活饮用水卫生标准(<0.2mg/L).     

高速铣削参数对铝合金零件表面粗糙度的影响

高速切削技术可以降低生产成本,提高零件的表面质量。笔者采用正交实验方法,研究硬质合金刀具高速铣削铝合金材料时,每齿进给量、切削深度、切削速度和行距等铣削参数对零件表面粗糙度的影响。通过对实验数据的直观分析和方差分析,得出了影响零件表面粗糙度大小的主次因素,并确定出较优的铣削参数。结果表明：每齿进给量、切削深度、切削速度和行距分别在0.06 mm/齿、0.6 mm、942.48 m/min和0.05 mm附近取值时,可获得较好的表面质量。该研究为指导企业生产实践提供了的参考依据。     

闭孔泡沫铝应变率效应的试验和有限元分析

通过对具有不同孔隙率的闭孔泡沫铝在不同应变率下的动态压缩试验和数值模拟,研究了泡沫铝的应变率敏感性.结果表明:在准静态(0.001s-1)至2500s-1的应变率范围内,具有相同孔隙率的泡沫铝的静、动态单轴压缩变形模式相似,而具有不同孔隙率的泡沫铝的压缩变形模式则存在差异,高孔隙率和低孔隙率泡沫铝的应变率敏感性明显不同;基体材料的应变率敏感性决定了泡沫铝的应变率敏感性;微惯性、波效应和孔内气体压力对泡沫铝的平台应力不产生明显影响.     

铝合金弧面节点板冲压成形回弹特性研究

板式节点是铝合金单层网壳中最为常用的节点形式之一,为了满足网壳曲面的造型要求,其节点板通常采用冲压成形的弧面板。回弹是节点板成形过程的主要缺陷,准确预测回弹量是保证加工精度的关键。为此基于ABAQUS/ExplicitStandard平台模拟了弧面节点板的冲压成形过程,并将节点板回弹量与实际加工数据进行对比,验证了有限元模型的有效性。对铝合金材料参数、冲压拱度、节点板厚度和半径、螺栓孔的布置和开孔面积对节点板回弹量的影响进行了参数分析。最后,基于理论推导得到了节点板回弹量的计算式,通过回归分析得到了计算式的系数,并将理论公式计算结果与数值分析结果进行对比,验证了拟合算式的准确性。     

芯材厚度及胞孔结构对闭孔泡沫铝三明治梁弯曲性能的影响

采用三点弯曲加载方式对闭孔泡沫铝和铝板胶合成的三明治梁力学性能进行了实验研究.通过实验分析不同的芯材厚度、弯曲加载跨距以及胞孔形状对三明治梁极限承载力以及结构失效模式的影响.结果表明:三明治梁的抗弯极限承载能力随着芯材厚度的增加而增加;结构的失效模式与加载跨距及芯材的厚度有关,失效模式主要有压痕、芯材与面板断裂、面板皱褶及脱黏等形式;规则形状的胞孔芯材与不规则形状的胞孔芯材构成的同样尺寸的三明治梁相比:前者的极限承载力更大,能量吸收能力更高.     

熔融铝液遇水爆炸极限分析

为深入研究熔融铝液遇水爆炸机理,结合铝工业生产实际建立了熔融铝液遇水爆炸实验系统,开展了不同水-铝质量比对爆炸特性影响研究. 实验数据表明铝液遇水产生剧烈爆炸与水-铝质量比关系密切. 应用冲击诱导碎化形成热爆炸的理论,根据冲击波质量与动量守恒方程,得到波后不同介质产生速度差. 利用水量/铝量变化得出水-铝相对速度理论曲线,进一步分析了水-铝质量比与爆炸极限的内在联系. 研究结果表明,水-铝质量比在0.19~2.00区间内易产生剧烈的爆炸,与实验数据吻合性较高,确定了较低水-铝质量比区域的体系爆炸极限.     

几种铝翅片机械性能的测试与评价

为了优化空调翅片加工工艺．对5种不同的空调铝箔材料进行力学拉伸实验、杯突试验和弯曲实验,比较这几种铝箔材料的机械性能,分析力学性能、埃里克森值以及厚度变化值．结果表明：材料CC603W和A1200P与其他材料相比,抗拉强度几乎相同,延伸率较大,冲压性能优良,适合铝翅片加工;材料CC438820尽管抗拉强度较大．但延展性较差．不适于翅片加工．     

多孔氧化铝模板中交流沉积铁与铁铜纳米线阵列

采用二次阳极氧化法制备高度有序的多孔阳极氧化铝模板,采用阶梯降压法减薄致密的阻挡层.在不同铁铜离子摩尔比的电解液中,以铝基底和铂电极作为两电极,利用交流电化学沉积法,在氧化铝模板上成功制备了铁及铁铜纳米线.利用扫描电子显微镜和X射线衍射仪对铁及铁铜纳米线的微观结构和形貌进行了分析.结果表明,制备的铁及铁铜纳米线排列有序,粗细均匀,其直径与模板的孔径一致.