网眼罗拉型集聚纺集聚区须条集聚机理分析

为深入研究网眼罗拉型集聚纺系统中纤维须条在流场作用下的运动规律,建立了集聚区域的计算流体动力学(CFD)模型,并运用Fluent软件对该区域的流场进行数值计算,然后建立了纤维微元在气流场中的动力学模型,利用自编的Matlab程序对其进行求解,最后获得了纤维在集聚区的运动轨迹.研究结果表明不同初始位置的纤维运动轨迹能够反映须条的集聚规律;气流的横向作用力能够使须条在集聚方向上发生集聚;上层纤维较网眼罗拉表面的纤维集聚速度快;y轴向气流力使须条贴伏在网眼罗拉表面.     

集聚纺集聚区气流流动规律及集聚效果的数值研究

为探讨网格圈式集聚纺集聚区气流流动规律及气流对须条的集聚效果,建立计算流体动力学(CFD)模型,对集聚纺集聚区的气流流动进行了三维数值研究,并根据计算结果就气流对须条进行集聚的机理、几个重要的结构参数及工艺参数(如吸风槽倾角、吸风槽形状、吸风槽宽度及集聚负压)对集聚效果的影响进行了分析.研究结果表明:集聚区的气流静压值低于外界的大气压力,集聚区外围越靠近吸风槽,压力越小,气流速度越高.由于内外压力差和速度差的存在,从前罗拉钳口输出的纤维须条向吸风槽汇聚,宽度逐渐变窄.吸风槽倾角为10°时有利于集聚效果的提高;弧线型和折线型吸风槽的集聚效果优于直线型吸风槽;集聚负压在一定范围内的变化对集聚效果的影响不明显;增大吸风槽宽度有利于气流对须条的集聚.     

Numerical Computation in Airflow Field of Compact Spinning with Pneumatic Groove

In compact spinning with pneumatic groove,the computational fluid dynamic model,computed with parallel technologies Fluent 6.3,is developed to simulate the flow field in condensing zone with 3D computational fluid dynamic (CFD) technology.Flowing state,distribution rules of static pressure,and velocity in condensing zone are characterized and analyzed.The results show that the fiber bundle in compact spinning with pneumatic groove is compacted by airflow and the shape of the pneumatic groove,and the static pressure in condensing zone is negative,as well as the velocity of airflow in condensing zone is not zero.The fluctuation frequencies of the static pressure and velocity near the bottom of the pneumatic groove are relatively higher,and the number of the fluctuation is equal to that of the round holes in condensing zone.     

Simulation and Analysis of Fiber Motion in Condensing Zone of Compact Spinning with Lattice Apron

To get fiber motion in condensing zone of compact spinning,velocity of this area is achieved by simulation,and then a bead-elastic rod fiber model is established.Based on simulation and dynamic analysis on this zone,governing equations are constructed and Runge-Kutta approach is used.Lastly,trajectories of fibers are calculated by specially designed Matlab procedure according to the^principles mentioned above.Results show that fiber motions at different initial positions are difierent;X-axis velocity component makes fibers gathering on sides of suction slot;Y-axis airflow gets fibers gradually close and then stick to the surface of lattice apron.Fiber motions also reflect that the compact spinning process in condensing zone can bedivided into three parts:fast convergence zone,adjustment convergence zone,and steady convergence zone.     

气流槽聚型集聚纺纱系统集聚过程及机理分析

为了探讨气流槽聚型集聚纺纱系统的集聚过程和机理,首先分析了集聚过程的气流流动状况,然后利用Matlab模拟了须条在集聚气流场中的运动轨迹,并分析了气流对须条的集聚效果.研究结果表明:须条进入凹槽入口前,只受气流集聚作用,当进入凹槽后,受到气流集聚及凹槽形状集聚共同作用;气流对须条边缘纤维具有集聚作用,吸气负压大小影响气流对须条边缘纤维的集聚宽度;不同厚度须条的纤维受气流作用位置发生变化,在须条截面内发生内外转移现象.     

气流槽聚型紧密集聚纺力矩传递分析

为了探讨气流槽聚型紧密集聚纺纱系统集聚区内的力矩传递,首先分析了集聚区内纺纱张力矩和气流力矩的传递过程,然后分析了纱线自身回转产生的扭矩与纺纱张力矩和气流力矩的关系.研究结果表明:影响力矩传递的主要参数有纺纱张力、吸气负压值等;纺纱张力矩与气流力矩决定捻度是否会越过纤维束与凹槽底部的初始接触点上传至前钳口;适当提高吸气负压值可以缓解纺纱张力.     

气流槽聚型紧密集聚纺纱系统阻力传递机理探讨

为探讨气流槽聚型紧密集聚纺纱系统集聚区内纺纱张力引起的阻力传递机理,分析了集聚区内气流速度和动摩擦因数的变化规律,研究纺纱张力的传递过程.研究结果表明:在凹槽中,从纱线输出点到纤维束与凹槽的接触点,气流法向速度分量逐渐减小;间隔段包围弧对应的中心角决定了切向摩擦因数分量大小;纺纱张力的变化与动摩擦因数、导纱钩处张力、吸风孔间距及气流力密切相关.     

基于珠-杆模型的喷气涡流纺喷嘴气流场中的纤维运动规律

采用有限体积法对喷气涡流纺喷嘴中的高速气流场进行数值模拟,通过Fluent软件获得了喷嘴中气流场的流动特征,并对气流场中的纤维模型进行动力学分析,在此基础上建立纤维/气流力学模型,求解纤维运动方程,从而对纤维在涡流纺喷嘴气流场中的运动轨迹进行追踪.模拟结果表明:喷气涡流纺喷嘴内部气流呈中心对称分布,纤维在喷嘴内部呈波浪形运动,纤维尾端越靠近加捻室区域,其摆动越明显;当纤维全部进入空心管后摆动不明显.     

集聚纺集聚区须条等截面部分的力学分析

通过对集聚区内须条的集聚过程分析，建立须条的受力模型，发现须条在集聚过程中会产生附加捻度，并且对影响须条附加捻度的各种因素：异型管开槽长度、负压大小、须条和网格套圈间的摩擦因数以及异型管的曲率半径进行了分析。设计相关实验对集聚区内须条的力学模型进行了验证。结果表明所建立的集聚区内须条的力学模型是正确的。     

集聚纺集聚区须条变截面部分的力学分析

通过对集聚区内须条的集聚过程分析，建立须条变截面部分的力学模型，可以得出此部分须条是有附加捻度的，并且对影响这部分须条附加捻度的因素：须条与网格问的摩擦因数和负压的大小进行了分析，结果表明集聚区须条的附加捻度随着须条与网格问的摩擦因数和负压的增加而增加。     

Motion Analysis of Fiber Band in Compact Field of Compact Spinning

The technological process of compact spinning and the compact procedure of fiber band in compact field are briefly illustrated. The motions of fiber band in compact field are discussed theoretically from which tilting angle of suction slot in profile tube, additional twists created by fiber band＇s rotating around its own axis and ultimate twists in compact yarn are deduced accordingly. The existence of additional twists is also verified through experiments.     

集聚纺集聚区须条的运动分析

阐述了集聚纺的工艺流程 ,集聚区须条的集聚过程 ;在理论上详细论述了集聚区须条的运动情况 ,根据运动所要满足的条件最后得出异形吸管上斜槽的倾斜角α,集聚区须条的附加捻度T0 =tanα2πr 及成纱的最终捻度T终 =nsva·cosα+tanα2πr 。     

网格圈型紧密集聚纺不同吸风槽集聚效果的模拟与分析

为明确网格圈型紧密集聚纺不同吸风槽的集聚效果,采用SolidWorks软件建立集聚区三维模型,利用Fluent6.3软件模拟直型槽、斜型槽、异型槽3种槽型集聚区的气流速度分布.研究表明,异型槽的集聚效果最好,斜型槽最有利于须条的输出,且斜型槽有使须条产生翻滚扭转的可能性.     

Comparison of Flow Field Distribution and Characteristic on Different Compact Spinning Systems

Numerical simulation models of compact spinning with perforated drum,punched apron and lattice apron were established and computerized with computational fluid dynamics (CFD)software.Characteristics of airflow in condensing zone were achieved.Velocity vectors of the flow on different systems were contrasted and discussed.Then,trajectories of fibers in condensing zone were simulated by a specially designed MATLAB program routine.The result of the simulation clarified the compact mechanism of the compact spinning systems.Also,it applied a guideline for reasonable utilization of the airflow in condensing zone.     

集聚纺纱的发展现状及展望

针对传统环锭纺存在加捻三角区这一缺陷，详细介绍了用于消除加捻三角区以减少纱线毛羽的集聚纺的类型、特点以及集聚纱的优异品质，并展望了集聚纺的发展前景。就目前3种典型的集聚纺纱系统进行了对比分析，比较之下，C型集聚纺纱系统优于另外两种。与传统环锭纱相比，集聚纱在纱线结构、米绕、合股、上浆、织造、针织、经编、原料使用以及产兵价格等方面具有显著的优势。     

紧密纺纱与超大牵伸纺纱技术分析

对紧密纺和超大牵伸纺这两种纺纱技术进行了分析，从工艺设备和理论上探讨了紧密纺纱和超大牵伸纺纱的成纱质量高于普通环锭纺纱的原因。     

Additional Twists of Yarn Produced by System of Compact Spinning with Lattice Apron

Based on the flow simulation in the condensing zone of compact spinning with lattice apron and a bead-elastic rod dynamic model of the flexible fiber,trajectories of fibers with different negative pres...     

Characterizing and Analyzing the Airflow Field inside the Nozzle Block of Murata Vortex Spinning

A three-dimensional computational fluid dynamics model is developed by software Fluent 6.2, to simulate the flow field inside the nozzle block of the Murata vortex spinning. The flowing state and the distribution law of static pressure and velocity are characterized and analyzed. The relationship between the flowing state and the structure of the vortex spun yarn is also discussed. The research results can enhance the understanding of the yarn formation principle from viewpoint of the airflow field law inside the nozzle block of Murata vortex spinning.     

铸轧区长度的确定

本文对原冷凝区长度公式作了修正,并建立了总铸轧区长度的计算式。理论公式的正确性得到了实验验证。     

空调房间室内气流组织的数值模拟研究及应用

合理的气流组织是空调房间气流组织设计的主要内容,他不仅影响空调房间的空调设计参数,而且对整个空调系统的合理运行产生重要影响。采用CFD技术研究了送风参数对室内空气速度场和温度场的影响,并对其速度场和温度场进行数值模拟解算,解算结果与实际物理过程基本吻合,完全可以作为空调房间气流组织设计的一种技术手段,从而大大缩短了设计周期,同时对于改善室内空气品质、提高控制室内空气污染物能力、以及保证实现最优化设计都有着重要的指导作用。