Additional Twists of Yarn Produced by System of Compact Spinning with Lattice Apron

Based on the flow simulation in the condensing zone of compact spinning with lattice apron and a bead-elastic rod dynamic model of the flexible fiber,trajectories of fibers with different negative pres...     

网格圈型紧密集聚纺不同吸风槽集聚效果的模拟与分析

为明确网格圈型紧密集聚纺不同吸风槽的集聚效果,采用SolidWorks软件建立集聚区三维模型,利用Fluent6.3软件模拟直型槽、斜型槽、异型槽3种槽型集聚区的气流速度分布.研究表明,异型槽的集聚效果最好,斜型槽最有利于须条的输出,且斜型槽有使须条产生翻滚扭转的可能性.     

网格圈型紧密赛络纺不同吸风槽集聚效果的模拟与分析

通过改变网格圈型紧密赛络纺吸风槽的结构,建立不同排列方式吸风槽的紧密赛络纺模型,采用Fluent流场模拟软件,分别对V型槽、直向平行槽、斜向平行槽模型进行集聚区域的气流运动模拟,根据模拟结果,分析纤维的集聚机理.研究结果表明,V型槽集聚效果最好,直向平行槽次之,斜向平行槽较差.设计并制作吸风槽不同排列方式的异形管,采用相同的工艺参数,在紧密赛络纺纱机上纺制相同原料的纱线,对所纺制的纱线进行性能对比试验,试验结果表明,用V型吸风槽纺制的纱线综合性能最优.     

Study on Airflow Field of Condensing Zone in Compact Spinning System with Perforated Drum

Negative pressure plays a very important role in compact spinning system. To know airflow field and its distribution is helpful to look into the condensing principle of fiber bundle. Therefore, computational fluid dynamics (CFD) software was used to simulate airflow field in this paper. Airflow velocity distributions both in different fiber layers and under different negative pressures were discussed. The results indicate that airflow velocity in upper layer of the fiber bundle is greater than that in lower layer.Airflow velocities in both X and Y axis directions have a positive correlation with negative pressure. It can provide a theoretical base to make high quality compact yarns in productive practice.     

Motion Analysis of Fiber Band in Compact Field of Compact Spinning

The technological process of compact spinning and the compact procedure of fiber band in compact field are briefly illustrated. The motions of fiber band in compact field are discussed theoretically from which tilting angle of suction slot in profile tube, additional twists created by fiber band＇s rotating around its own axis and ultimate twists in compact yarn are deduced accordingly. The existence of additional twists is also verified through experiments.     

集聚纺集聚区须条的运动分析

阐述了集聚纺的工艺流程 ,集聚区须条的集聚过程 ;在理论上详细论述了集聚区须条的运动情况 ,根据运动所要满足的条件最后得出异形吸管上斜槽的倾斜角α,集聚区须条的附加捻度T0 =tanα2πr 及成纱的最终捻度T终 =nsva·cosα+tanα2πr 。     

网眼罗拉型集聚纺集聚区须条集聚机理分析

为深入研究网眼罗拉型集聚纺系统中纤维须条在流场作用下的运动规律,建立了集聚区域的计算流体动力学(CFD)模型,并运用Fluent软件对该区域的流场进行数值计算,然后建立了纤维微元在气流场中的动力学模型,利用自编的Matlab程序对其进行求解,最后获得了纤维在集聚区的运动轨迹.研究结果表明不同初始位置的纤维运动轨迹能够反映须条的集聚规律;气流的横向作用力能够使须条在集聚方向上发生集聚;上层纤维较网眼罗拉表面的纤维集聚速度快;y轴向气流力使须条贴伏在网眼罗拉表面.     

Twist Distribution of Fiber Bundle in Compact Zone of Compact Spinning with Lattice Apron

In the compact spinning with lattice apron, twist distribution of the fiber bundle in the compact zone is influenced by the airflow. In order to study the twist change of the fiber bundle in the compact zone,a theoretical model was established and the twist was calculated based on the experimental parameters. Experiments were carried out to verify the theoretical model. Theoretical and experimental results show consistency. The study indicates that the twist distribution of the fiber bundle in the compact zone is related to the tension, the offset angle and the linear density of the fiber bundle.     

基于珠-杆模型的喷气涡流纺喷嘴气流场中的纤维运动规律

采用有限体积法对喷气涡流纺喷嘴中的高速气流场进行数值模拟,通过Fluent软件获得了喷嘴中气流场的流动特征,并对气流场中的纤维模型进行动力学分析,在此基础上建立纤维/气流力学模型,求解纤维运动方程,从而对纤维在涡流纺喷嘴气流场中的运动轨迹进行追踪.模拟结果表明:喷气涡流纺喷嘴内部气流呈中心对称分布,纤维在喷嘴内部呈波浪形运动,纤维尾端越靠近加捻室区域,其摆动越明显;当纤维全部进入空心管后摆动不明显.     

气流槽聚型集聚纺纱系统集聚过程及机理分析

为了探讨气流槽聚型集聚纺纱系统的集聚过程和机理,首先分析了集聚过程的气流流动状况,然后利用Matlab模拟了须条在集聚气流场中的运动轨迹,并分析了气流对须条的集聚效果.研究结果表明:须条进入凹槽入口前,只受气流集聚作用,当进入凹槽后,受到气流集聚及凹槽形状集聚共同作用;气流对须条边缘纤维具有集聚作用,吸气负压大小影响气流对须条边缘纤维的集聚宽度;不同厚度须条的纤维受气流作用位置发生变化,在须条截面内发生内外转移现象.     

集聚纺集聚区气流流动规律及集聚效果的数值研究

为探讨网格圈式集聚纺集聚区气流流动规律及气流对须条的集聚效果,建立计算流体动力学(CFD)模型,对集聚纺集聚区的气流流动进行了三维数值研究,并根据计算结果就气流对须条进行集聚的机理、几个重要的结构参数及工艺参数(如吸风槽倾角、吸风槽形状、吸风槽宽度及集聚负压)对集聚效果的影响进行了分析.研究结果表明:集聚区的气流静压值低于外界的大气压力,集聚区外围越靠近吸风槽,压力越小,气流速度越高.由于内外压力差和速度差的存在,从前罗拉钳口输出的纤维须条向吸风槽汇聚,宽度逐渐变窄.吸风槽倾角为10°时有利于集聚效果的提高;弧线型和折线型吸风槽的集聚效果优于直线型吸风槽;集聚负压在一定范围内的变化对集聚效果的影响不明显;增大吸风槽宽度有利于气流对须条的集聚.     

Comparison of Flow Field Distribution and Characteristic on Different Compact Spinning Systems

Numerical simulation models of compact spinning with perforated drum,punched apron and lattice apron were established and computerized with computational fluid dynamics (CFD)software.Characteristics of airflow in condensing zone were achieved.Velocity vectors of the flow on different systems were contrasted and discussed.Then,trajectories of fibers in condensing zone were simulated by a specially designed MATLAB program routine.The result of the simulation clarified the compact mechanism of the compact spinning systems.Also,it applied a guideline for reasonable utilization of the airflow in condensing zone.     

集聚纺集聚区须条等截面部分的力学分析

通过对集聚区内须条的集聚过程分析，建立须条的受力模型，发现须条在集聚过程中会产生附加捻度，并且对影响须条附加捻度的各种因素：异型管开槽长度、负压大小、须条和网格套圈间的摩擦因数以及异型管的曲率半径进行了分析。设计相关实验对集聚区内须条的力学模型进行了验证。结果表明所建立的集聚区内须条的力学模型是正确的。     

集聚纺集聚区须条变截面部分的力学分析

通过对集聚区内须条的集聚过程分析，建立须条变截面部分的力学模型，可以得出此部分须条是有附加捻度的，并且对影响这部分须条附加捻度的因素：须条与网格问的摩擦因数和负压的大小进行了分析，结果表明集聚区须条的附加捻度随着须条与网格问的摩擦因数和负压的增加而增加。     

气流槽聚型长纤维紧密集聚纺纱系统流场模拟与分析

采用SolidWorks软件建立气流槽聚型长纤维紧密集聚纺纱系统集聚区的流场计算模型,然后运用Gambit软件进行网格划分,最后应用Fluent软件对集聚区进行流场模拟和数值计算,得出流场的静压和速度分布规律.研究结果表明:纤维束的干扰或阻挡使凹槽内部的流场速度等高线和压强等高线被分割;x,y和z轴向速度的变化规律各异,且共同完成对纤维束的气流集聚作用;气流负压值不宜过大,避免纤维束被过早吸附造成缠绕影响集聚效果.     

气流槽聚型紧密集聚纺力矩传递分析

为了探讨气流槽聚型紧密集聚纺纱系统集聚区内的力矩传递,首先分析了集聚区内纺纱张力矩和气流力矩的传递过程,然后分析了纱线自身回转产生的扭矩与纺纱张力矩和气流力矩的关系.研究结果表明:影响力矩传递的主要参数有纺纱张力、吸气负压值等;纺纱张力矩与气流力矩决定捻度是否会越过纤维束与凹槽底部的初始接触点上传至前钳口;适当提高吸气负压值可以缓解纺纱张力.     

Analysis and Discussion of Fiber Motion in the Spinning Triangle of Ring Spinning

In order to analyze the effect of the spinning triangle on yarn structure,a shape model of the spinning triangle is established.The fiber motion in the spinning triangle can be divided into three stages,and the relationship between yarn structure and fiber duration as well as the force acting on the fibers in the three stages is analyzed.The fiber elongation in different location of the spinning triangle is variational.The difference is that the elongation of fiber in the middle spinning triangle is bigger than that in the edge of it and the difference will be amplified with the increase of spinning triangle width,which has an effect on the characteristic of yarns structure.Research results for further study on compact yarn structure and improving spinning frame structure provide theorybasis.     

喷气涡流纺喷嘴中纤维运动的数值模拟

建立了能够反映柔性纤维物理与力学特征的二维模型,结合任意拉格朗日-欧拉法,求解纤维在喷气涡流纺喷嘴中与气流相互作用的流固耦合问题及纤维与喷嘴壁面的接触问题,数值模拟纤维在喷气涡流纺喷嘴高速气流中的运动与变形.研究表明,在喷嘴内气流的作用下纤维随时间呈现波浪形的螺旋运动,并向下游运动,在此过程中与锭子内壁多次发生接触;纤维尾端在完全进入锭子之前以较大的幅度在喷嘴壁面间进行螺旋回转,从纤维束中分离出来并做包缠运动,使纤维束加上捻度;纤维加捻的强度可以用纤维尾端周期性转动的幅度与频率表示.     

基于VB的平面连杆机构的运动分析与运动仿真

以VB编程语言为工具,在对平面连杆机构进行理论分析的基础上,建立了该机构的数学模型,编写出VB程序代码解答该机构的重要参数,并实现了从动件的角位移图、角速度图、角加速度图分析以及机构的运动仿真.     

高速压缩空气对纤维分离的研究与应用

对纤维在喷嘴中产生的喷气流场中的受力和运动情况作了理论分析和推导,探索了利用高速压缩气流来分离纤维的可能性,在此基础上提出了一种新的纺纱方法——喷气自由端纺纱,并设计了纺纱装置进行纺纱实验,结果表明,这种方法纺出的纱具有一般自由端成纱的结构,且本方法利用高速气流来形成自由端和加捻成纱,不损伤纤维.