首页 | 本学科首页   官方微博 | 高级检索  
相似文献
 共查询到20条相似文献,搜索用时 31 毫秒
1.
熔渣粘度对冶炼过程中渣金反应的传质有着至关重要的作用,适当的熔渣粘度能够有效促进渣金反应,提升传质效率。为了促进含铬熔渣中铬的回收利用,本文使用柱体旋转法研究了Al2O3含量变化对CaO-SiO2-Cr2O3-Al2O3渣粘度和结构的影响规律。熔渣在高温下表现出良好的牛顿流体行为。当Al2O3含量从0%增加到10wt%时,酸性渣的粘度首先从0.825增加到1.141 Pa·s,然后当Al2O3含量进一步增加到15wt%时,粘度降低到1.071 Pa·s。当Al2O3含量从0增加到15wt%时,碱性炉渣的粘度首先从0.084增加到0.158Pa·s,然后当Al2O3含量进一步增加到20wt%时,粘度降低到0.135 Pa·s。此外,含Cr2O3的炉渣比无Cr2O3的炉渣需要更少的Al2O3才能达到最大粘度;对于酸性和碱性炉渣,熔渣粘度达到最大值所需的Al2O3含量分别为10%和15%。熔渣的活化能变化规律与粘度结果一致。拉曼光谱表明,熔渣中仅有少量Al2O3时,Al以[AlO4]四面体形式出现,随着Al2O3含量的逐渐增加,[AlO4]四面体被[AlO6]八面体所取代,对硅酸盐结构的分峰解谱结果也与粘度结果一致。  相似文献   

2.
针对高炉冶炼超高(>80%)甚至全钒钛磁铁矿工艺流程,为了优化高炉造渣制度,进行了一系列关于高钛型炉渣(BFS)物理化学性质方面的研究。本工作分别利用阿基米德原理和最大气泡压力法研究了高钛型炉渣的密度和表面张力。系统探究了TiO2含量和MgO/CaO质量比对CaO–SiO2–TiO2–MgO–Al2O3炉渣密度和表面张力的影响规律。结果发现,随着TiO2含量从20wt%增加到30wt%,炉渣密度逐渐降低,但随着MgO/CaO质量比从0.32增加到0.73,熔渣密度略有增加。从硅酸盐网络结构角度来看,炉渣密度与结构聚合度(DOP)具有一致的变化规律。TiO2的加入会降低炉渣体系中(Q3)2/(Q2)比值(其中,Q2和Q3分别代表桥氧数为2和3的网络结构单元),进而降低炉渣结构聚合度,导致炉渣密度降低。随着TiO2含量从20wt%增加到30wt%,CaO–SiO2–TiO2–MgO–Al2O3炉渣的表面张力显著降低。相反,随着MgO/CaO质量比从0.32增加到0.73,表面张力增加。此外,利用基于Butler公式的Tanaka模型获得了1723 K下含钛炉渣等表面张力图,为高炉冶炼超高比例(>80%)甚至全钒钛磁铁矿工艺中造渣制度的优化提供了数据支撑。  相似文献   

3.
MnO–SiO2二元系作为废旧锂离子电池、海洋锰结核还原熔炼过程中的基础渣型,测定有价金属(如镍)在渣中的溶解度、活度及活度系数热力学数据十分必要。为此,本文测定了温度1623 K、氧分压10?7,10?6,和10?5 Pa时SiO2饱和的MnO–SiO2渣和Al2O3饱和的MnO–SiO2–Al2O3渣中NiO的溶解度和活度系数。结果表明:在试验条件下,镍在MnO–SiO2渣和MnO–SiO2–Al2O3渣中主要以NiO形式存在,且渣中NiO的溶解度随着氧分压增加而增加;向MnO–SiO2渣中加入Al2O3可以降低渣中镍的溶解度,增加NiO的活度系数。此外,SiO2饱和的MnO–SiO2渣和Al2O3饱和的MnO–SiO2–Al2O3渣中NiO的活度系数(γNiO,以纯固体NiO为参考态)可分别按如下公式计算:γNiO = 8.58w(NiO) + 3.18; γNiO=11.06w(NiO) + 4.07, 其中,w(NiO)为渣中NiO的质量分数。  相似文献   

4.
高炉渣系各组元活度对高炉冶炼和产品质量具有重要的影响作用. 基于分子-离子共存理论,建立CaO-SiO2-MgO-Al2O3四元渣系Al2O3活度预测模型;结合试验测定值对其进行验证与修正,最终建立了修正的CaO-SiO2-MgO-Al2O3四元渣系Al2O3活度预测模型;同时,依据模型计算结果探究R(w(CaO)/w(SiO2)),w(MgO)/w(Al2O3)和w(Al2O3)对Al2O3活度的影响. 研究结果表明:修正后的CaO-SiO2-MgO-Al2O3四元渣系Al2O3活度预测模型具有较高的预测精度,能够很好地预测熔渣Al2O3活度;当w(MgO)/w(Al2O3)=0.40,w(Al2O3)=20%时,随着R增加,Al2O3活度逐渐减小;当R=1.25,w(Al2O3)=20%时,随着w(MgO)/w(Al2O3)增加,Al2O3活度逐渐减小;当w(MgO)/w(Al2O3)=0.40,R=1.25时,随着w(Al2O3)增加,Al2O3活度逐渐增大.  相似文献   

5.
喷吹煤粉在高炉内的燃烧特性被认为是确定适宜喷煤量的关键参数。本文通过热重分析法考察了Fe2O3和CaO两种添加剂对煤粉燃烧特性的影响。结果表明:Fe2O3和CaO对煤粉燃烧都有促进作用。煤粉的着火指数(Ci),燃尽指数(Db)和综合燃烧指数(Sn)都得到不同程度的改善。当Fe2O3添加比例由0增至5.0wt%时,Sn由1.37×10?6增至2.16×10?6 %2·min?2·°C?3。同时,研究采用Coats-Redfern method来解析煤粉燃烧动力学过程。结果表明:配加添加剂后,煤粉燃烧活化能(E)逐渐降低。当Fe2O3添加比例由0增至5.0wt%时,E由56.54降至35.75 kJ?mol?1,这也再次证明了添加剂对煤粉的燃烧有促进作用。此外,高炉喷煤过程使用纯Fe2O3和CaO物质是不经济的。出于成本考虑,研究选取含有Fe2O3和CaO物质的除尘灰作为添加剂,开展了相关的研究,并获得了同样的效果。因此,含Fe2O3和CaO物质的除尘灰是煤粉助燃剂的潜在选择,该方法也为处置除尘灰类固废提供了一种可行的方向。  相似文献   

6.
轻量化是世界汽车发展的方向,中高锰钢因高强、高塑、高加工硬化率等优异的力学性能引起了人们的很大关注。除Mn含量高外,该钢种通常含有较高的Al以降低材料密度、防止氢延迟断裂等。因合金含量高,钢液中的溶质元素和顶渣会发生较强的渣/钢反应,进而对钢液、顶渣、洁净度等产生重要影响。本文旨在研究不同Al含量的中锰钢与精炼渣的反应及其影响。本文采用渣/钢平衡的实验方法研究了不同Al 含量(0.035wt%, 0.5wt%, 1wt%, 2wt%)的Fe?10Mn?xAl 合金体系与CaO?SiO2?20wt%Al2O3?6wt%MgO (CaO/SiO2 = 4)精炼渣之间的反应,及其对钢液和炉渣成分、非金属夹杂物的影响;在实验基础上,对钢液和炉渣成分变化以及夹杂物转变进行了热力学分析与讨论。研究结果表明,渣/钢反应后,钢中Al含量显著降低,初始Al含量对反应后钢、渣的成分有重要影响。随着初始Al含量增加,钢中的Si和渣中的Al2O3逐渐增加,而渣中的SiO2和MnO逐渐减少。造成该变化的原因是:随着初始Al含量增加,钢液中的Al逐渐替代Mn与渣中SiO2反应,即渣/钢之间的主控反应由2[Mn] + (SiO2) = 2(MnO) + [Si]转变为4[Al] + 3(SiO2) = 2(Al2O3) + 3[Si]。随着初始Al含量增加,钢中夹杂物类型也发生很大变化,转变路线为:MnO → MnO?Al2O3?MgO → MgO → MnO?CaO?Al2O3?MgO 和 MnO?CaO?MgO,相应的夹杂物形状由球形变为不规则状,最后又变为类球形。其转变机理是:随着初始Al含量增加,钢中Al逐渐替代Mn与渣中SiO2反应,且Mg、Ca依次从渣中还原进入钢液,故而夹杂物类型发生上述转变。  相似文献   

7.
随着优质铁矿资源的消耗,钢铁企业可利用的铁矿原料品位逐渐降低。因此,高铝质铁矿资源越来越受到钢铁企业的关注,但高铝原料在高炉冶炼过程中会带来渣铁黏稠、炉温偏低、冶炼安全等一系列问题。本研究中采用FactSage热力学软件分析Al2O3质量分数对高炉渣平衡物相、熔化温度、相析出温度的影响以及高铝渣液相区变化和黏度变化,旨在为高炉冶炼高铝原料提供一定的基础支撑。研究发现:炉渣为低铝(5%~10%)含量时,随着Al2O3含量增加,炉渣熔化温度升高,析出相为黄长石相和纯物质相,高炉渣黏度变化不大,炉渣中SiO2含量高,炉渣黏度过高,不适合高炉冶炼;炉渣为中铝(10%~15%)含量时,随着Al2O3含量增加,炉渣熔化温度升高,析出相为尖晶石相、黄长石相和纯物质相,高炉渣黏度增加幅度略有提高,Al2O3含量对高炉渣性质影响较小,增加炉渣二元碱度对炉渣黏度降低效果较明显;炉渣为高铝(15%~30%)含量时...  相似文献   

8.
使用动态反应釜制备得到磁性粒子,与静态反应釜相比单次制备量提高20倍;通过扫描电子显微镜(SEM)、傅立叶红外光谱(FT-IR)、X射线衍射(XRD)、振动样品磁强计(VSM)等手段对产物进行表征,证明获得了粒径200 nm左右的单分散Fe3O4粒子,并具有超顺磁性;对其表面进行SiO2包覆,获得具有良好分散性的Fe3O4@SiO2粒子。研究发现Fe3O4@SiO2对DNA提取具有可重复利用性,并且质粒DNA吸附到Fe3O4@SiO2上后可直接加入聚合酶链式反应(PCR)体系作为扩增模板。  相似文献   

9.
The addition of silica to steelmaking slags to decrease the binary basicity can promote phosphate enrichment in quenched slag samples. In this study, we experimentally investigated phosphate enrichment behavior in CaO–SiO2–FeO–Fe2O3–P2O5 slags with a P2O5 content of 5.00% and the binary basicity B ranging from 1.0 to 2.0, where the (%FetO)/(%CaO) mass percentage ratio was maintained at 0.955. The experimental results are explained by the defined enrichment degree RC2S-C3P of solid solution 2CaO·SiO2–3CaO·P2O5 (C2S–C3P), where RC2S-C3P is a component of the developed ion and molecule coexistence theory (IMCT)–Ni model for calculating the mass action concentrations Ni of structural units in the slags on the basis of the IMCT. The asymmetrically inverse V-shaped relation between phosphate enrichment and binary basicity B was observed to be correlated in the slags under applied two-stage cooling conditions. The maximum content of P2O5 in the C2S–C3P solid solution reached approximately 30.0% when the binary basicity B was controlled at 1.3.  相似文献   

10.
利用热丝法测试技术,结合扫描电镜和能谱分析,研究了不同w(CaO)/w(Al2O3)条件下钙铝基保护渣的结晶性能.结果表明,较低w(CaO)/w(Al2O3)下,保护渣结晶物相为LiAlO2和CaO·Al2O3.其析出由渣中的Li+离子和Ca2+离子分别对高聚合度铝氧四面体结构的电荷补偿所致.而且,Li+离子优先参与,LiAlO2优先析出.较高w(CaO)/w(Al2O3)下,结晶物相转变为LiAlO2和3CaO·Al2O3.其变化原因为,CaO相对质量分数提高,保护渣聚合度降低,Ca2+离子和低聚合度铝氧四面体结构单元Q2结合而形成3CaO·Al2O3并析出.随着w(CaO)/w(Al2O3)由1.13提高至1.82,钙铝基保护渣析晶能力先减弱然后增强.在w(CaO)/w(Al2O3)为1.50和1.82时分别具有最弱和最强的析晶能力.  相似文献   

11.
In this work, Fe3Si-Si3N4-Al2O3 composites were prepared at 1300℃ in an N2 atmosphere using fused corundum and tabular alumina particles, Al2O3 fine powder, and ferrosilicon nitride (Fe3Si-Si3N4) as raw materials and thermosetting phenolic resin as a binder. The effect of ferrosilicon nitride with different concentrations (0wt%, 5wt%, 10wt%, 15wt%, 20wt%, and 25wt%) on the properties of Fe3Si-Si3N4-Al2O3 composites was investigated. The results show that the apparent porosity varies between 10.3% and 17.3%, the bulk density varies from 2.94 g/cm3 and 3.30 g/cm3, and the cold crushing strength ranges from 67 MPa to 93 MPa. Under the experimental conditions, ferrosilicon nitride, whose content decreases substantially, is unstable; part of the ferrosilicon nitride is converted into Fe2C, whereas the remainder is retained, eventually forming the ferrosilicon alloy. Thermodynamic assessment of the Si5AlON7 indicated that the ferrosilicon alloy accelerated the reactions between Si3N4 and α-Al2O3 fine powder and that Si in the ferrosilicon alloy was nitrided directly, forming β-SiAlON simultaneously. In addition, fused corundum did not react directly with Si3N4 because of its low reactivity.  相似文献   

12.
As a part of the fundamental study related to the reduction smelting of spent lithium-ion batteries and ocean polymetallic nodules based on MnO–SiO2slags,this work investigated the activity coefficient of NiO in SiO2-saturated Mn O–Si O2slag and Al2O3-saturated Mn O–SiO2–Al2O3slag at 1623 K with controlled oxygen partial pressure levels of 10-7,10-6,and 10-5Pa.Results showed that the solubility of nickel oxide in the slags increased with increasing oxygen partial pressure.The nickel in the Mn O–Si O2slag and Mn O–Si O2–Al2O3slag existed as Ni O under experimental conditions.The addition of Al2O3in the Mn O–Si O2slag decreased the dissolution of nickel in the slag and increased the activity coefficient of Ni O.Furthermore,the activity coefficient of Ni O(γN_(i O)),which is solid Ni O,in the Si O2saturated Mn O–Si O2slag and Al2O3saturated Mn O–Si O2–Al2O3slag at 1623 K can be respectively calculated asγN_(i O)=8.58w(Ni O)+3.18 andγN_(i O)=11.06w(Ni O)+4.07,respectively,where w(Ni O)is the Ni O mass fraction in the slag.  相似文献   

13.
Sch/Fe3O4/ZSM-5复合光催化剂通过化学浸渍法制备,并用于活化H2O2去除甲基橙.通过扫描电子显微镜(SEM)、透射电子显微镜(TEM)、高分辨透射电镜(HRTEM)、X射线衍射分析(XRD)、傅里叶变换红外光谱(FT-IR)以及比表面积分析(BET)对Sch/Fe3O4/ZSM-5进行形貌和结构表征.考察了溶液初始pH、H2O2浓度、Sch/Fe3O4/ZSM-5投加量对UV/Sch/Fe3O4/ZSM-5/H2O2体系去除甲基橙的影响.结果表明,当甲基橙初始质量浓度为10 mg·L-1、初始pH为3、H2O2浓度为3 mmol·L-1、Sch/Fe3O...  相似文献   

14.
The properties of MnO–Al2O3–SiO2-based plasticized inclusion are likely to change during soaking  process due to its low melting point. In this study, the evolution of the MnO–Al2O3–SiO2-based inclusion of 18wt%Cr?8wt%Ni stainless steel under isothermal soaking process at 1250°C for different times was investigated by laboratory-scale experiments and thermodynamic analysis. The results showed that the inclusion population density increased at the first stage and then decreased while their average size first decreased and then increased. In addition, almost no Cr2O3-concentrated regions existed within the inclusion before soaking, but more and more Cr2O3 precipitates were formed during soaking. Furthermore, the plasticity of the inclusion deteriorated due to a decrease in the amount of liquid phase and an increase in the high-melting-point-phase MnO–Cr2O3 spinel after the soaking process. In-situ observations by high-temperature confocal laser scanning microscopy (CLSM) confirmed that liquid phases were produced in the inclusions and the inclusions grew rather quickly during the soaking process. Both the experimental results and thermodynamic analysis conclude that there are three routes for inclusion evolution during the soaking process. In particular, Ostwald ripening plays an important role in the inclusion evolution, i.e., MnO–Al2O3–SiO2-based inclusions grow by absorbing the newly precipitated smaller-size MnO–Cr2O3 inclusions.  相似文献   

15.
分别采用间歇式流化床反应器和热重分析仪进行多次循环实验及反应性能测试,研究了Fe2O3在化学链燃烧过程中对CaSO4/Ben(膨润土)载氧体的催化作用,并对比Fe2O3不同添加量(质量分数)时CaSO4/Ben载氧体与CO的反应活化能。结果表明,添加Fe2O3后CaSO4/Ben载氧体的比表面积和孔容增加,还原反应速率提高,并使系统内维持较高浓度的CO2;添加Fe2O3可抑制CaSO4生成CaO和含硫气体的反应,提高CaSO4/Ben载氧体循环反应的稳定性;Fe2O3的最佳添加量为w=15.0%,该添加量下CaSO4/Ben载氧体与CO反应的活化能由88.72 kJ/mol降低至43.08 kJ/mol,反应活性显著提高。  相似文献   

16.
Six compositions with different ratio of β-Sialon/Al2O3 were synthesized from Al2O3, Si3N4 and SiO2 by sintering with 3%Y2O3(mass fraction) as addition under the cover with powders of SiC+C and at nitrogen atmosphere. Theeffects of atmosphere, sintering temperature and composition on the sintering behavior were studied. The results showedthat the composites reached the best sintering behavior with the highest density about 92% at 1 650℃ under the weakreduction atmosphere. Finally the relative density of diphasic β-Sialon and β-Sialon/Al2O3 composites were studied andpredicted using ANN (Artificial Neural Networks) method and the results were experimental examined by fore randomsamples.  相似文献   

17.
Metal Sm has been widely used in making Al-Sm magnet alloy materials. Conventional distillation technology to produce Sm has the disadvantages of low productivity, high costs, and pollution generation. The objective of this study was to develop a molten salt electrolyte system to produce Al-Sm alloy directly, with focus on the electrical conductivity and optimal operating conditions to minimize the energy consumption. The continuously varying cell constant (CVCC) technique was used to measure the conductivity for the Na3AlF6-AlF3-LiF-MgF2-Al2O3-Sm2O3 electrolysis medium in the temperature range from 905 to 1055℃. The temperature (t) and the addition of Al2O3 (W(Al2O3)), Sm2O3 (W(Sm2O3)), and a combination of Al2O3 and Sm2O3 into the basic fluoride system were examined with respect to their effects on the conductivity (κ) and activation energy. The experimental results showed that the molten electrolyte conductivity increases with increasing temperature (t) and decreases with the addition of Al2O3 or Sm2O3 or both. We concluded that the optimal operation conditions for Al-Sm intermediate alloy production in the Na3AlF6-AlF3-LiF-MgF2-Al2O3-Sm2O3 system are W(Al2O3) + W(Sm2O3)=3wt%, W(Al2O3):W(Sm2O3)=7:3, and a temperature of 965 to 995℃, which results in satisfactory conductivity, low fluoride evaporation losses, and low energy consumption.  相似文献   

18.
The aim of the present study was to fabricate Fe–TiC–Al2O3 composites on the surface of medium carbon steel. For this purpose, TiO2–3C and 3TiO2–4Al–3C–xFe (0 ≤ x ≤ 4.6 by mole) mixtures were pre-placed on the surface of a medium carbon steel plate. The mixtures and substrate were then melted using a gas tungsten arc cladding process. The results show that the martensite forms in the layer produced by the TiO2–3C mixture. However, ferrite–Fe3C–TiC phases are the main phases in the microstructure of the clad layer produced by the 3TiO2–4Al–3C mixture. The addition of Fe to the TiO2–4Al–3C reactants with the content from 0 to 20wt% increases the volume fraction of particles, and a composite containing approximately 9vol% TiC and Al2O3 particles forms. This composite substantially improves the substrate hardness. The mechanism by which Fe particles enhance the TiC + Al2O3 volume fraction in the composite is determined.  相似文献   

19.
In this work, network former SiO2 and network intermediate Al2O3 were introduced into typical low-melting binary compositions CaO·B2O3, CaO·2B2O3, and BaO·B2O3 via an aqueous solid-state suspension milling route. Accordingly, multiple-phase aluminosilicate glass-ceramics were directly obtained via liquid-phase sintering at temperatures below 950℃. On the basis of liquid-phase sintering theory, mineral-phase evolutions and glass-phase formations were systematically investigated in a wide MO-SiO2-Al2O3-B2O3 (M=Ca, Ba) composition range. The results indicate that major mineral phases of the aluminosilicate glass-ceramics are Al20B4O36, CaAl2Si2O8, and BaAl2Si2O8 and that the glass-ceramic materials are characterized by dense microstructures and excellent dielectric properties.  相似文献   

20.
An effective process for recycling lead from hazardous waste cathode ray tubes (CRTs) funnel glass through traditional lead smelting has been presented previously. The viscous behavior of the molten high lead slag, which is affected by the addition of funnel glass, plays a critical role in determining the production efficiency. Therefore, the viscosities of the CaO-SiO2-"FeO"-12wt%ZnO-3wt%Al2O3 slags were measured in the current study using the rotating spindle method. The slag viscosity decreases as the CaO/SiO2 mass ratio is increased from 0.8 to 1.2 and also as the FeO content is increased from 8wt% to 20wt%. The breaking temperature of the slag is lowered substantially by the addition of FeO, whereas the influence of the CaO/SiO2 mass ratio on the breaking temperature is complex. The structural analysis of quenched slags using Fourier transform infrared (FTIR) spectroscopy and Raman spectroscopy reveals that the silicate network structure is depolymerized with increasing CaO/SiO2 mass ratio or increasing FeO content. The[FeO6]-octahedra in the slag melt increase as the CaO/SiO2 mass ratio or the FeO content increases. This increase can further decrease the degree of polymerization (DOP) of the slag. Furthermore, the activation energy for viscous flow decreases both with increasing CaO/SiO2 mass ratio and increasing FeO content.  相似文献   

设为首页 | 免责声明 | 关于勤云 | 加入收藏

Copyright©北京勤云科技发展有限公司  京ICP备09084417号