Mechanical properties and friction behaviors of CNT/AlSi10Mg composites produced by spark plasma sintering

The mechanical properties and friction behaviors of CNT/AlSi10Mg composites produced by spark plasma sintering (SPS) were investigated.The results showed that the densities of the sintered composites gradually increased with increasing sintering temperature and that the highest microhardness and compressive strength were achieved in the specimen sintered at 450℃.CNTs dispersed uniformly in the AlSi10Mg matrix when the addition of CNTs was less than 1.5wt％.However,when the addition of CNTs exceeded 1.5wt％,the aggregation of CNTs was clearly observed.Moreover,the mechanical properties (including the densities,compressive strength,and microhardness) of the composites changed with CNT content and reached a maximum value when the CNT content was 1.5wt％.Meanwhile,the minimum average friction coefficient and wear rate of the CNT/AlSi10Mg composites were obtained with 1.0wt％ CNTs.     

高能球磨Cu-Zr复合粉体的特性与压制烧结过程研究

文章介绍了采用高能球磨法制备Cu-Zr复合粉体,采用SEM、XRD等方法研究粉体的机械合金化过程,并进一步研究了其冷压成形和烧结过程.结果表明:随着球磨时间的延长,一部分Zr固溶到Cu中,形成Cu-Zr过饱和固溶体,另一部分则与铜生成铜锆金属间化合物;粉体由片状转变为近球状,显微硬度逐渐增加;当球磨超过15 h后,复合粉体硬化,为了得到某一密度的压坯,需要更高的压制压力.     

高能球磨对TiB_2/Cu复合材料组织和性能的影响

对Cu、TiB2混合粉末进行了高能球磨实验和相应的粒度分析以及粉末形貌观察,研究了高能球磨对Cu基复合材料的力学性能、电学性能和显微组织的影响。结果表明,高能球磨使粉末细化,在球磨初期,粉末粒度下降很快,当粉末粒度下降到一定值,细化难以继续进行,得到TiB2颗粒细小弥散分布的复合粉末;TiB2的加入,使铜基体的硬度、强度得到显著提高,电导率下降;相比常规粉末冶金方法,高能球磨方法制备的TiB2/Cu复合材料的硬度、强度大大提高,而电导率较低。     

高能球磨制备MgxTi100-x合金的微观组织及储氢性能

应用振动高能球磨机械合金化方法制备MgxTi100-x(x=35,50,65,80)系列合金,采用XRD、SEM、TEM以及吸放氢测试等手段分析研究Mg含量与球磨时间对MgxTi100-x球磨产物微观组织演化规律、相结构和吸氢行为的影响.结果表明:在相同球磨时间(20 h)下,球磨合金MgxTi100-x微观组织的相组...     

Synthesis of nanocrystalline NiCrC alloy feedstock powders for thermal spraying by cryogenic ball milling

Nanocrystalline NiCrC alloy powders with a qualified particle size distribution for thermal spraying were synthesized using the cryogenic ball milling (cryomilling) method. The morphology, microstructure, size distribution, and phase transformation of the powders were characterized by scanning electron microscopy (SEM), laser scattering for particle size analysis, X-ray diffraction (XRD), and transmission electron microscopy (TEM). After cryomilling for 20 h, the average grain size of the as-milled powders approached a constant value of 30 nm by XRD measurement. The average particle size slightly increased from 17.5 to 20.3 μm during the 20-h milling. About 90vol% of the powders satisfied the requirement for thermal spraying with the particle dimension of 10-50 μm, and most of the powders exhibited spherical morphology, which were expected to have good fluidity during thermal spraying. The Cr₂O₃ phase formed during the cryornilling process as revealed in the XRD spectra, which was expected to enhance the thermal stability of the as-milled powders during the followed thermal spraying or other heat treatment.     

过程控制剂在高能球磨法制备SiC/Al复合粉末中的作用研究

高能球磨法制备SiC/Al复合粉末过程中,通过改变过程控制剂的添加量,研究其对出粉率、粉末粒度分布、相组成和粉末微观形貌的影响。结果表明,加入4%(wB)的过程控制剂能明显提高出粉率、细化粉末、减少杂质,并有助于实现粉末的机械合金化。     

高能球磨-热压烧结制备定向排布板状WC硬质合金

采用高能球磨辅助特殊的热压烧结工艺制取定向排布板状WC硬质合金,研究了烧结温度和球磨时间对板状WC晶粒形成及其定向排布的影响.研究结果表明:烧结温度越高,越有利于晶粒粗化,形成大块板状WC晶粒;高能球磨中引入的缺陷是促进WC晶粒长径比提高的主要原因;WC晶粒的均匀性、粒径和长径比是影响其定向排布的主要因素.制备定向排布板状WC硬质合金是同时提高硬质合金硬度和韧性的有效方法.     

SiCp/Al复合材料的高速铣削试验与表面缺陷研究

金属基复合材料(MMCs),特别是颗粒增强铝基复合材料(PRAMCs)因其良好的综合性能具有广阔的应用前景,但其难切削性限制了进一步发展与应用。通过实验:采用PCD刀具、在不同切削条件下对高体分Si Cp/Al复合材料进行高速铣削。探讨了铣削速度、进给量、切削深度对表面完整性(表面粗糙度、表面残余应力和表面形态)的影响,并且建立了高速铣削时的表面粗糙度和表面残余应力预测模型。为铝基复合材料的相似高速切削提供了实例参考和理论依据。     

Synthesis of amorphous SeP2/C composite by plasma assisted ball milling for high-performance anode materials of lithium and sodium-ion batteries

To promote substantially the performances of red phosphorous(P) anode for lithium and sodium-ion batteries, a simple plasma assisted milling(P-milling) method was used to in-situ synthesize SeP₂/C composite. The results showed that the amorphous SeP₂/C composite exhibits the excellent lithium and sodium storage performances duo to the small nano-granules size and complete combination of selenium(Se) and phosphorous(P) to generate Se–P alloy phase. It was observed that insid...     

Chemical,mechanical, and thermal expansion properties of a carbon nanotube-reinforced aluminum nanocomposite

In the present study, the chemical and mechanical properties and the thermal expansion of a carbon nanotube (CNT)-based crystalline nano-aluminum (nano Al) composite were reported. The properties of nanocomposites were tailored by incorporating CNTs into the nano Al matrix using a physical mixing method. The elastic moduli and the coefficient of thermal expansion (CTE) of the nanocomposites were also estimated to understand the effects of CNT reinforcement in the Al matrix. Microstructural characterization of the nanocomposite reveals that the CNTs are dispersed and embedded in the Al matrix. The experimental results indicate that the incorporation of CNTs into the nano Al matrix results in the increase in hardness and elastic modulus along with a concomitant decrease in the coefficient of thermal expansion. The hardness and elastic modulus of the nanocomposite increase by 21% and 20%, respectively, upon CNT addition. The CTE of CNT/Al nanocomposite decreases to 70% compared with that of nano Al.     

高能球磨对TiC0.5/Cu(Al)复合材料组织和性能的影响

以Ti2AlC和Cu粉作为原料,分别采用滚筒球磨和高能球磨对原料粉进行预混处理,在1 150℃下原位热压反应制备了TiC0.5/Cu(Al)复合材料.实验结果表明,Al从Ti2AlC溶出进入Cu中,Ti2AlC分解并转变成TiC0.5相,然而滚筒球磨制备的复合材料中生成少量AlCu2Ti相.通过对原料粉高能球磨处理,制备后的复合材料AlCu2Ti相消失,细小的TiC0.5颗粒均匀分布于基体中.两种不同方法制备的复合材料的弯曲强度和维氏硬度试验结果表明,高能球磨工艺能提高TiC0.5/Cu(Al)复合材料的弯曲强度,同时维氏硬度略有降低.其中,高能球磨处理后制备的27％ TiC0.5/Cu(Al)复合材料的弯曲强度达到981 MPa,维氏硬度为2.43 GPa.     

快速凝固碳纳米管/In600复合材料组织与性能

为了探索碳纳米管在金属基复合材料领域的实际应用,分别使用镍基合金Ｉｎ６００,Ｉｎ６００＋碳纳米管粉和Ｉｎ６００＋石墨粉三种原料为熔化料,采用单辊法快速凝固工艺制备了三种急冷合金薄带。对其组织进行了扫描电镜和透射电镜检测,并测定了其机械性能。组织研究结果表明,碳纳米管具有良好的与镍基合金的复合稳定性,所制备的Ｉｎ６００／碳纳米管复合材料的基本组织组成为γ－（Ｎｉ,Ｃｒ,Ｆｅ）＋碳纳米管,碳纳米管含量在２．５％左右;拉伸强度和显微硬度测试结果表明,与快速凝固Ｉｎ６００和Ｉｎ６００＋石墨相比,该Ｉｎ６００／碳纳米管复合材料的室温拉伸强度分别提高了８０％和４０％,并且硬度也略有提高。     

物理气相沉积法制备TP/TFA纳米薄膜与光致发光特性探究

为了探究有机荧光材料在微纳尺寸上的荧光特性，采用低真空物理气相沉积方法制备了茶碱（TP）和2，3，5，6-四氟对苯二甲酸（TFA）有机纳米薄膜。通过对TP和TFA薄膜的荧光性质进行表征发现：与TP粉末相比薄膜的荧光发射峰由1个增加到4个，发射波长范围拓宽了100 nm，TFA的荧光发射峰之间的相对荧光强度发生了变化，与原料粉末相比在408 nm处的荧光发射峰蓝移了7 nm，362 nm处的荧光发射峰红移了3 nm。另外随着纳米薄膜厚度的逐渐增加，其荧光效率也逐渐增大。通过对TP和TFA纳米薄膜的表面形貌表征发现：随着薄膜厚度的增加，颗粒的聚集形态尺寸逐渐增大，从而验证了荧光效率随膜厚增加而逐渐提升的特性。     

Effect of graphite powder as a forming filler on the mechanical properties of SiCp/Al composites by pressure infiltration

(38vol% SiCp + 2vol% Al₂O_3f)/2024 Al composites were fabricated by pressure infiltration. Graphite powder was introduced as a forming filler in preform preparation, and the effects of the powder size on the microstructures and mechanical properties of the final composites were investigated. The results showed that the composite with 15 μm graphite powder as a forming filler had the maximum tensile strength of 506 MPa, maximum yield strength of 489 MPa, and maximum elongation of 1.2%, which decreased to 490 MPa, 430 MPa, and 0.4%, respectively, on increasing the graphite powder size from 15 to 60 μm. The composite with 60 μm graphite powder showed the highest elastic modulus, and the value decreased from 129 to 113 GPa on decreasing the graphite powder size from 60 to 15 μm. The differences between these properties are related to the different microstructures of the corresponding composites, which determine their failure modes.