苎麻纯落麻转杯纺分梳元件的研究——第一报:分梳辊型式和规格的模糊决策

本文应用模糊决策和模糊聚类分析相结合的处理模式。对苎麻纯落麻转杯纺适用的分梳辊型式和规格进行了研究。结果表明:此种处理模式有利于提高所得结论的可靠性与客观性,可应用于其它类似研究;纺制纯落麻转杯纱时,大工作角、大齿距、小齿高、细小齿形、光结度及耐磨性好的锯齿辊有利于改善纺纱性能和成纱质量;针辊是纯落麻转杯纺用分梳辊的发展方向。     

FUZZY DECISION-MAKING OF COMBING ROLLER COVERING FOR SPINNING PURE RAMIE NOIL ROTOR-SPUN YARNS

This paper deals with the types and specifications of combing roller covering for spinning pureramie noil rotor-spun yarns.A handling mode combining Fuzzy Decision-making and FuzzyCluster Analysis has been used for analyzing the experimental results.It is shown that,with regard to the specifications of the sawtooth clothing of the combing rol-ler,large working angle,large tooth pitch,fine tooth shape,short tooth height,smooth finish andgood wearability are of benefit to improving the spinning stability and the spun yarn properties.The pinned combing roller,however,regardless of its complicated process of production,is sug-gested to be preferred for spinning the pure ramie noil rotor-spun yarns.The handling mode used in this work is efficient in improving the reliability and objectivity ofthe conclusions and can be used for solving the similar problems.     

SOME END-USES OF PURE RAMIE NOIL ROTOR YARNS

In the previous studies, the optimum technological combination has been obtained for producing coarse pure ramie noil yarns on rotor spinning system currently. Because of no yarn properties standard available at present for suchlike yarns, it is considered necessary to analyse the acceptability of coarse pure ramie noil rotor-spun yarns in terms of yarn properties before their products being developed. By the aid of a hypothetical concept "pure ramie noil ring-spun yarn", this paper draws the conclusion that the coarse pure ramie noil rotor-spun yarns are condsidered acceptable to a great extent; furthermore, it introduces 5 kinds of woven fabrics and 3 kinds of knitted fabrics successfully designed and developed from those yarns.     

苎麻长纤维与棉纤维混纺的研究

由于牵伸装置的局限性,一般长纤维和短纤维纺纱是分别在不同设备上进行的。苎麻/棉混纺纱也都是以苎麻短纤维(落麻或切段麻)和棉纤维按短纤维纺纱系统混纺而成的。由于原料性能的限制,其成纱质量较低,尤其是条干不匀、麻粒等方面较差,难以满足高档织物的要求。本文通过对长、短纤维在长纤维纺纱设备上进行各种方案的纺纱试验,证明了只要合理调整牵伸装置等工艺条件,长短纤维在同一设备上纺纱是可行的。并对纺出的长麻/棉混纺纱的性能作了测试分析。结果表明,由于纺纱原料性能的改善,长麻/棉混纺纱的质量较短麻/棉混纺纱的质量有了较大提高,这对开拓麻/棉混纺纱生产和市场有一定的意义。     

利用苎麻前处理工艺降低苎麻纺纱毛羽

通过试纺27.8tex纯麻纱,探讨和比较了前处理工艺中纤维素酶处理、碱变性、脱胶软麻油剂及其工艺等对苎麻成纱毛羽的影响,指出合理的前处理工艺是降低苎麻纺纱毛羽的有效途径.     

紬丝包芯纺纱的探索

本文介绍了一般的包芯纱,包绕纱中纤维的组合形式、纺纱方法及成纱特点。在此基础上介绍了(纟由)丝包芯纺纱的工艺、试验所用的材料、成纱品质及其与(纟由)丝的比较。从而指出(纟由)丝包芯纱兼备了(纟由)丝和化纤长丝的特点。因此,(纟由)丝包芯纺纱有继续探索的必要和可能。     

双纱纺成纱区几何状态和单纱捻度的试验研究

在双纱纺纱中,交汇区中的单纱捻度和交汇角对成纱的性能有很大影响,我们将相隔一定距离的两股黑白复丝从前罗拉后方喂入加捻卷绕机构来模拟双纱纺纱过程,并利用高速照相对纺纱过程中的纱线进行动态摄影,分析了一些主要纺纱工艺参数对纺纱过程和纺捻线性能的影响。     

转杯纺梳针式与锯条式分梳辊的对比试验研究

通过转杯纺梳针式与锯条式分梳辊的对比试验,研究了这两种型式的分辊对成纱质量的影响及其使用寿命等问题。试验结果表明,梳针式分梳辊在转杯纺纱机上纺化纤或棉与化纤混纺纱时,可以提高成纱质量,并且梳针式分梳辊的使用寿命比锯条式的长。     

Knitting and Finishing of Ramie Knitted Fabrics Blended with Fine Polyester

Ramie fibre is harsh and rigid. Ramie yarns have a hairy feel and reduced cohesion. A considerable amount of research has been done to ease the undesirable properties of ramie products through modifying conditions of knitting and finishing according to the special properties of the ramie yarn. From the comparison results, burning the hairiness is shown as one of the effective methods to bnprove the properties of the yarn. A typical finishing condition with enzyme treatment is also recommended.     

Study of Rotor Spun Basofil/Cotton Blended Yarn Quality Characteristics during Optimisation of Processing Parameters

Yarn quality characteristics are affected by processing parameters. A 36 tex rotor spun yarn of 50/50 Basofil/ cotton （B/C） blended yarn was spun, and the spinning process optimised for rotor speed, opening roller speed and twist factor. Selected yarn characteristics were studied during the optimization process. During the optimizations process yarn elongation and hairiness reduced with increase in rotor speed. Tenacity increased with increase of rotor speed. The increase in TF caused tenacity and CV of count to increase up to a peak and then started to decrease with further increase of TF.While TF caused an increase in yarn hairiness, elongation decreased to a minimum level and then started to increase with further increase of TF. CV of count and hairiness increased with increase in opening roller speed, but tenacity and elongation decreased with increase in opening roller speed. The optimization process yielded the optimum levels for rotor speed, opening roller speed and twist factor （TF） as 45,000 rpm, 6,500 rpm and 450 respectively. As per uster Standards the optimum yam showed good results for CV of count, CV of tenacity and thin places/km.     

TENSILE BEHAVIOUR OF ROTOR SPUN YARNS

This paper deals with the tensile behaviour of rotor spun yarns. Having regard to the spe-cial construction of rotor spun yarn, some modifications for Hearle's theory have been made inorder to apply Hearle' s theory to rotor spun yarn. The paper then goes into calculating thetensile curve and investigating the effect of main parameters and spinning conditions on thetensile behaviour of rotor spun yarn. It was found that the following facts are noteworthy forimproving the mechanical properties of rotor spun yarn: (1) Selecting suitable navel so as tocontrol the P. T. E. length within a reasonable range. (2) Improving the design of single fibresupply device to decrease the amount of spoiled fibre and hence increase the effective fibrelength. (3) Increasing spinning yarn tension without yarn break to enhance the fibre migrationratio. (4) For the rotor spun yarn of industrial use, it is the way to increase the yarn strengththat the rotor groove should be designed with the groove angle beneficial to decrease the yarnspecific volume.     

纺纱工艺对转杯纱质量影响的探讨

本文考察了转杯纺纱前不同的梳棉形式、分梳辊锯齿规格及其速度配置对转杯纺纱质量的影响,结果表明,上述诸因素均对成纱质量影响显著。并通过对比试验,表明,国产SAQ—5X及SAC—12锯条成纱的综合效果优于或接近HS6T原备件。     

苎麻纱的毛羽分析

本文作者对苎麻细纱的毛羽特性进行了研究。对纤维细度,纺纱支数、细纱捻度、变性苎麻纤维与细纱毛羽的关系亦进行了分析,得出如下结论: 1.纤维细度对细纱毛羽有明显影响。纤维支数愈高,毛羽愈少。 2.纺纱支数对毛羽的数量有一定影响。支数愈高,毛羽量愈少。 3.提出了细纱捻度与毛羽的回归方程。 4.变性苎麻纤维对细纱毛羽有明显影响。 5.提出了S_0=KN_1L_1d_0是衡量苎麻纱毛羽的一个重要指标。     

转杯纺分梳辊分梳质量的探讨

通过对不同分梳辊型式及转速条件下，转杯纺成纱质量的对比实验，分析了转杯纺纱机的分梳辊型式及其转速对分梳质量的影响。指出：分梳辊的型式对成纱强力、条干均匀度影响显著，在相同速度条件下，针辊的分梳效能优于锯齿辊。     

苎麻纱毛羽的进一步分析

本文报导了显微镜下观察到的苎麻纱毛羽形态、苎麻纱毛羽及均匀度的测试结果。指出苎麻纱的一些疵点和平行伸直度差的纤维是形成毛羽较重要的原因。所以,应保持良好的的工艺和机械状态来改善细纱质量。最后提出了一些减少毛羽可采用的技术。     

麻赛尔/棉转杯纺纱工艺研究

以捻系数、分梳辊速度、转杯速度为试验因子,采用单因子实验和二次通用旋转组合设计法,研究麻赛尔/棉混纺纱线性能与工艺参数之间的关系,找出最佳工艺参数;并用最佳工艺参数纺制不同混纺比的麻赛尔/棉混纺纱,比较不同混纺比对纱线性能的影响.结果表明：随着捻系数、分梳辊速度、转杯速度的增加,成纱的断裂强力均呈现出先增加后下降的变化规律;随着麻赛尔纤维含量的增加,混纺纱线的断裂强力逐渐下降.     

中细特摩擦纺纱机主要元件的设计及其纺纱工艺的研究

本文主要介绍中细特摩擦纺纱机分梳装置、输棉管道、尘笼等主要元件的设计与制造技术，同时也讨论了分梳辊转速、逆向引纱方法以及其它工艺过程     

转杯纺27.8tex Tencel针织纱工艺探讨

Tencel是一种全新的纤维素纤维．转杯纺Tencel针织纱条干好、棉结和粗、细结少，有利于突出其针织产品的风格特征．分析了在转杯纺设备上纺制27．8tex Tencel针织纱的工艺要点及降低断头率的措施．给出了各工序的主要纺纱工艺参数．并与环锭纺27．8tex Tencel针织纱作了质量对比，结果表明：除了强力稍低外，其它质量指标均较相同号数的环锭纱好。     

纺纱工艺与毛纱落水松弛缩率的关系

本文主要研究细纱及后纺工程的工艺参数与精纺毛纱落水松弛缩率和缩率不匀率的关系。发现在细纱成纱前的工艺参数,特别是中皮辊滑溜槽深,严重影响着纱线松弛缩率,而细纱的加捻和细纱成纱后的工艺却影响不大。细纱缩率与股线缩率成倍数关系。     

AN INVESTIGATION OF THE RELATION BETWEEN COTTON FIBRE PROPERTIES AND YARN QUALITY BY USING HIGH VOLUME INSTRUMENT(HVI)SYSTEM

The objective of this paper is to establish reliable prediction equations relating cotton fibreproperties measured by HVI system and yarn quality,A useful statistical method is adopted for de-veloping a multiple regression model interpreting the relation between the data of Spinlab HVIfibre properties and quality parameters of yarn STQ (Strength Tex Quotient).The percent relativecontribution of a fibre property with respect of STQ is also assessed.The results show that the totalcontribution of the HVI measured fibre properties can account for 77.4% of known variation ofyarn STQ.The main feature of the approach is its flexibility in accommodating all fibre properties.The examination of regression equation showed that it could be well applied to predict STQ ofyarns spun from the same spinning system,but,for different spinning systems and also for yarns ofdifferent linear density,modification of the equation would be needed.