Surface modification of Ti-49.8at%Ni alloy by Ti ion implantation: phase transformation,corrosion, and cell behavior

The Ti-49.8at%Ni alloy was modified by Ti ion implantation to improve its corrosion resistance and biocompatibility. The chemical composition and morphologies of the Ti Ni alloy surface were determined using atomic force microscopy(AFM), auger electron spectroscopy(AES), and X-ray photoelectron spectroscopy(XPS). The results revealed that Ti ion implantation caused the reduction of Ni concentration and the formation of a Ti O2 nano-film on the Ti Ni alloy. The phase transformation temperatures of the Ti–Ti Ni alloy remained almost invariable after Ti ion implantation. Electrochemical tests indicated that the corrosion resistance of Ti Ni increased after Ti ion implantation. Moreover, the Ni ion release rate in 0.9% Na Cl solution for the Ti Ni alloy remarkably decreased due to the barrier effect of the Ti O2 nano-film. The cell proliferation behavior on Ti-implanted Ti Ni was better than that on the untreated Ti Ni after cell culture for 1 d and 3 d.     

Effect of thermal oxidation on the surface characteristics and corrosion behavior of a Ta-implanted Ti-50.6Ni shape memory alloy

A NiTi shape memory alloy (SMA) modified by Ta ion implantation was subjected to oxidation treatment in air at 723 and 873 K. Atomic force microscopy (AFM), Auger electron spectroscopy (AES), and grazing incidence X-ray diffraction (GIXRD) measurements were conducted to investigate the surface characteristics, including surface topography, elemental depth profiles, and surface phase structures. The surface roughness of the Ta-implanted NiTi increases after oxidation, and the higher the oxidation temperature is, the larger the value is. The surface of the Ta-implanted NiTi oxidized at 723 K is a nanolayer mainly composed of TiO₂/Ta₂O₅ and TiO with depressed Ni content. The Ta-implanted NiTi oxidized at 873 K is mainly covered by rutile TiO₂ in several micrometers of thickness. Potentiodynamic polarization tests indicated that the corrosion resistance of the Ta-implanted NiTi was improved after thermal oxidation at 723 K, but a negative impact was found for the Ta-implanted NiTi oxidized at 873 K.     

Surface characteristics and corrosion resistance of biodegradable magnesium alloy ZK60 modifi ed by Fe ion implantati on and deposition

The ZK60 magnesium alloy has been modified by Fe ion implantation and deposition with a metal vapor vacuum arc plasma source. The surface morphology, phase constituent and elemental distribution are determined by scanning electron microscopy, transmission electron microscopy, X-ray diffractometer and Auger electron spectroscopy. The results show that Fe thin film is deposited on ZK60 alloy and the corresponding thickness increases from 2.73 μm to 6.36 μm with increasing deposition time. A transition layer mainly composed of Mg, Fe and O elements is formed between Fe thin film and ZK60 substrate. The potentiodynamic polarization tests reveal that a high corrosion potential and a low corrosion current density are detected for the Fe deposited ZK60 alloy, indicating the improvement of corrosion resistance. The tensile deformation test indicates that the Fe deposited film on the ZK60 substrate can sustain 1% tensile strain without any cracks.     

Corrosion behavior of the friction-stir-welded joints of 2A14-T6 aluminum alloy

The corrosion behavior of friction-stir-welded 2A14-T6 aluminum alloy was investigated by immersion testing in immersion exfoliation corrosion (EXCO) solution. Electrochemical measurements (open circuit potential, potentiodynamic polarization curves, and electrochemical impedance spectroscopy), scanning electron microscopy, and energy dispersive spectroscopy were employed for analyzing the corrosion mechanism. The results show that, compared to the base material, the corrosion resistance of the friction-stir welds is greatly improved, and the weld nugget has the highest corrosion resistance. The pitting susceptibility originates from the edge of Al-Cu-Fe-Mn-Si phase particles as the cathode compared to the matrix due to their high self-corrosion potential. No corrosion activity is observed around the θ phase (Al₂Cu) after 2 h of immersion in EXCO solution.     

Effects of cupric ions on the corrosion behavior of aluminum alloy 5A02 in ethylene glycol-water solution

The effects of cupric ions on the corrosion behavior of aluminum alloy 5A02 in ethylene glycol-water solutions were studied by potentiodynamic polarization, electrochemical noise (EN), and complementary techniques including scanning electron microscopy (SEM), atomic force microscopy (AFM), and X-ray photoelectron spectroscopy (XPS). A positive corrosion potential and increased corrosion current were observed due to the deposition of copper. The results demonstrate that the main corrosion type was pitting and the increasing cupric ion concentration augmented the pitting density. The pits became larger and deeper as a result of the embedment of copper into the surface of the alloy. Cupric ions were preferentially deposited at the defects around the secondary phase, leading to the formation of Al-Cu microgalvanic couples, which increased the corrosion rate. The corrosion rate gradually reached a stable value as the concentration of cupric ions was increased beyond 10 mmol/L.     

Influence of chromium on the initial corrosion behavior of low alloy steels in the CO2-O2-H2S-SO2 wet-dry corrosion environment of cargo oil tankers

The influence of Cr on the initial corrosion behavior of low-alloy steels exposed to a CO2–O2–H2S–SO2wet–dry corrosion envi-ronment was investigated using weight-loss measurements, scanning electron microscopy, N2 adsorption tests, X-ray diffraction analysis, and electrochemical impedance spectroscopy. The results show that the corrosion rate increases with increasing Cr content in samples subjected to corrosion for 21 d. However, the rust grain size decreases, its specific surface area increases, and it becomes more compact and denser with increasing Cr content, which indicates the enhanced protectivity of the rust. The results of charge transfer resistance (Rct) calculations indicate that higher Cr contents can accelerate the corrosion during the first 7 d and promote the formation of the enhanced protective inner rust after 14 d; the formed protective inner rust is responsible for the greater corrosion resistance during long-term exposure.     

Improving the corrosion properties of magnesium AZ31 alloy GTA weld metal using microarc oxidation process

In this work, the morphology, phase composition, and corrosion properties of microarc oxidized (MAO) gas tungsten arc (GTA) weldments of AZ31 alloy were investigated. Autogenous gas tungsten arc welds were made as full penetration bead-on-plate welding under the alternating-current mode. A uniform oxide layer was developed on the surface of the specimens with MAO treatment in silicate-based alkaline electrolytes for different oxidation times. The corrosion behavior of the samples was evaluated by potentiodynamic polarization and electrochemical impedance spectroscopy. The oxide film improved the corrosion resistance substantially compared to the uncoated specimens. The sample coated for 10 min exhibited better corrosion properties. The corrosion resistance of the coatings was concluded to strongly depend on the morphology, whereas the phase composition and thickness were concluded to only slightly affect the corrosion resistance.     

Influence of Rare Earth Elements on Mechanical Properties and Corrosion Resistance of Cu-15Ni Alloy

In order to improve the mechanical property and Cl-+S2-corrosion resistance of B15 copper-nickel alloy,Cu-15Ni-xRE(x:0-0.1%by weight)alloy was prepared by adding rare earth(RE)in melted Cu-15Ni alloy using metal mould casting method.Optical microscopy(OM),electronic tensile testing machine,X-ray diffraction(XRD),scanning electron microscope(SEM),and electrochemical testing system were used to analyze mechanical property,corrosion resistance property,and surface microstructure of different treatment samples.The results of OM and tensile testing show that the RE addition can effectively deoxidize the alloy melt and the microstructure of the alloy changes from coarse dendrite to small equiaxed grain.By addition of 0.05%RE,the tensile strength and elongation of Cu-15Ni alloys are improved from 294 MPa to 340MPa,and 8%to 33.5%respectively.The results of electrochemical testing show that the corrosion resistance of Cu-15Ni alloy is greatly improved by adding proper amount of RE,whereas excess addition of RE worsens the corrosion resistance.The optimum RE content was about 0.05%by weight.In comparison with the alloy without RE,the corrosion potential and corrosion current density of Cu-15Ni alloy containing proper RE decreased by about-0.28 V and 70A/cm2,respectively.     

Influence of chromium on the initial corrosion behavior of low alloy steels in the CO_2–O_2–H_2S–SO_2 wet–dry corrosion environment of cargo oil tankers

The influence of Cr on the initial corrosion behavior of low-alloy steels exposed to a CO2–O2–H2S–SO2 wet–dry corrosion environment was investigated using weight-loss measurements, scanning electron microscopy, N2 adsorption tests, X-ray diffraction analysis, and electrochemical impedance spectroscopy. The results show that the corrosion rate increases with increasing Cr content in samples subjected to corrosion for 21 d. However, the rust grain size decreases, its specific surface area increases, and it becomes more compact and denser with increasing Cr content, which indicates the enhanced protectivity of the rust. The results of charge transfer resistance(Rct) calculations indicate that higher Cr contents can accelerate the corrosion during the first 7 d and promote the formation of the enhanced protective inner rust after 14 d; the formed protective inner rust is responsible for the greater corrosion resistance during long-term exposure.     

HOT CORROSION BEHAVIOR OF Ni-BASED SUPERALLOY WITH HIGH Cr CONTENTS -PART 1.EXPERIMENTAL STUDY

A systematic study of the effects of Ti, Ta and Nb on the hot corrosion behavior of alloy system Ni-16Cr-gAl-2W-1Mo-4Co-(0~4)Ti-(0~4)Ta-(0~4)Nb (at%) was conducted. The results showed that, in certain compositional regions, the hot corrosion resistance in 75% Na₂SO₄+25%NaCl molten salt of the expermental alloys was similar to that of IN738LC alloy. The hot corrosion property balances with other properties, which provides the basis for selecting alloy compositions to develop single crystal superalloys of high performance hot corrosion resistance.     

Photocatalytic activity of ferric oxide/titanium dioxide nanocomposite films on stainless steel fabricated by anodization and ion implantation

A simple surface treatment was used to develop photocatalytic activity for stainless steel. AISI 304 stainless steel specimens after anodization were implanted by Ti ions at an extracting voltage of 50 kV with an implantation dose of 3 × 1015 atoms·cm?2 and then annealed in air at 450℃ for 2 h. The morphology was observed by scanning electron microscopy. The microstructure was characterized by X-ray diffraction and X-ray photoelectron spectroscopy. The photocatalytic degradation of methylene blue solution was carried out under ultraviolet light. The corrosion resistance of the stainless steel was evaluated in NaCl solution (3.5 wt%) by electrochemical polarization curves. It is found that the Ti ions depth profile resembles a Gaussian distribution in the implanted layer. The nanostructured Fe₂O₃/TiO₂ composite film exhibits a remarkable enhancement in photocatalytic activity referenced to the mechanically polished specimen and anodized specimen. Meanwhile, the annealed Ti-implanted specimen remains good corrosion resistance.     

Corrosion mechanism of micro-arc oxidation treated biocompatible AZ31 magnesium alloy in simulated body fluid

The rapid degradation of magnesium(Mg) based alloys has prevented their further use in orthopedic trauma fixation and vascular intervention,and therefore it is essential to investigate the corrosion mechanism for improving the corrosion resistance of these alloys. In this work, the effect of applied voltage on the surface morphology and the corrosion behavior of micro-arc oxidation(MAO) with different voltages were carried out to obtain biocompatible ceramic coatings on AZ31 Mg alloy. The effects of applied voltage on the surface morphology and the corrosion behavior of MAO samples in the simulated body fluid(SBF) were studied systematically. Scanning electron microscope(SEM) and X-ray diffractometer(XRD)were employed to characterize the morphologies and phase compositions of coating before and after corrosion. The results showed that corrosion resistance of the MAO coating obtained at 250 V was better than the others in SBF. The dense layer of MAO coating and the corrosion precipitation were the key factors for corrosion behavior. The corrosion of precipitation Mg(OH)2and the calcium phosphate(Ca–P) minerals on the surface of MAO coatings could enhance their corrosion resistance effectively. In addition, the mechanism of MAO coated Mg alloys was proposed.     

In-vitro assessments of micro arc oxidized ceramic films on AZ31 magnesium implant : Degradation and cell-surface response

In this research,phosphate and silicate based ceramic flms were synthesized via micro arc oxidation(MAO) method on the surface of the magnesium alloy.With the aim of orthopedic application of these coatings,corrosion behavior of them was investigated by potentiodynamic polarization and electrochemical impedance spectroscopy in simulated body fuid(SBF) environment.The results indicated better corrosion resistance of the phosphate flm compared to the silicate flm.Moreover,based on immersion tests,less pH and weight changes were obtained for the phosphate coating.Osteosarchoma(G292) Cell response of the coated specimens showed better cell morphology on the surface of the phosphate flm than silicate flm after 6 and 24 h of culture.This was related to the more surface roughness and less degradation rate of the phosphate flm compared with silicate coating.     

Corrosion study of resorbable Ca60Mg15Zn25 bulk metallic glasses in physiological fluids

The corrosion activity of amorphous plates of Ca_(60)Mg_(15)Zn_(25)alloy was investigated.The biocompatible elements were selected for the alloy composition.The electrochemical corrosion and immersion tests were carried out in a multi-electrolyte fluid and Ringer's solution.Better corrosion behavior was observed for the samples tested in a multi-electrolyte fluid despite the active dissolution of Ca and Mg in Ringer's solution.The experimental results indicated that reducing concentration of NaCl from 8.6 g/dm~3for Ringer's solution to 5.75 g/dm~3caused the decrease of the corrosion rate.The volume of the hydrogen evolved after 480 min in Ringer's solution(40.1 ml/cm~2)was higher in comparison with that obtained in a multi-electrolyte fluid(24.4 ml/cm~2).The values of opencircuit potential(E_(OCP))for the Ca_(60)Mg_(15)Zn_(25)glass after 1 h incubation in Ringer's solution and a multielectrolyte fluid were determined to be-1553 and-1536 m V vs.a saturated calomel electrode(SCE).The electrochemical measurements indicated a shift of the corrosion current density(j_(corr))from 1062μA/cm~2for the sample tested in Ringer's solution to 788μA/cm~2for the specimen immersed in a multi-electrolyte fluid.The corrosion products analysis was conducted by using the X-ray photoelectron spectroscopy(XPS).The corrosion products were identified to be CaCO_3,Mg(OH)_2,CaO,MgO and Zn O.The mechanism of corrosion process was proposed and described based on the microscopic observations.The X-ray diffraction and Fourier transform infrared spectroscopy(FTIR)also indicated that Ca(OH)_2,CaCO_3,Zn(OH)_2and Ca(Zn(OH)_3)_2·2H_2O mainly formed on the surface of the studied alloy.     

Irradiation damage simulation of Zircaloy-4 using argon ions bombardment

To simulate irradiation damage, argon ion was implanted in the Zircaloy-4 with the fluence ranging from 1×1016 to 1×1017 cm-2, using accelerating implanter at an extraction voltage of 190 kV and liquid nitrogen temperature. Then the influence of argon ion implantation on the aqueous corrosion behavior of Zircaloy-4 was studied. The valence states of elements in the surface layer of the samples were analyzed using X-ray photoelectron spectroscopy (XPS). Transmission electron microscopy (TEM) was used to examine the microstructure of the argon-implanted samples. The potentiodynamic polarization technique was employed to evaluate the aqueous corrosion resistance of implanted Zircaloy-4 in 1 mol/L HzSO₄ solution. It is found that there appear bubbles on the surface of the samples when the argon fluence is 1×1016 cm-2. The microstructure of argon-implanted samples changes from amorphous to partial amorphous, then to polycrystalline, and again to amorphous. The corrosion resistance of implanted samples linearly declines with the increase of fluence approximately, which is attributed to the linear increase of the irradiation damage.     

Comparative studies on the hot corrosion behavior of air plasma spray and high velocity oxygen fuel coated Co-based L605 superalloys in a gas turbine environment

An improvement in the corrosion resistance of alloys at elevated temperature is a factor for their potential use in gas turbines. In this study, Co Ni Cr Al Y has been coated on the L605 alloy using air plasma spray(APS) and high-velocity oxygen fuel(HVOF) coating techniques to enhance its corrosion resistance. Hot corrosion studies were conducted on uncoated and coated samples in a molten salt environment at 850°C under cyclic conditions. Thermogravimetric analysis was used to determine the corrosion kinetics. The samples were subjected to scanning electron microscopy, energy-dispersive spectroscopy, and X-ray diffraction for further investigation. In coated samples, the formation of Al_2O_3 and Cr_2O_3 in the coating acts as a diffusion barrier that could resists the inward movement of the corrosive species present in the molten salt. Coated samples showed very less spallation, lower weight gain, less porosity, and internal oxidation as compared to uncoated sample.HVOF-coated sample showed greater corrosion resistance and inferred that this is the best technique under these conditions.     

Effects of laser heat treatment on the fracture morphologies of X80 pipeline steel welded joints by stress corrosion

The surfaces of X80 pipeline steel welded joints were processed with a CO₂ laser, and the effects of laser heat treatment (LHT) on H₂S stress corrosion in the National Association of Corrosion Engineers (NACE) solution were analyzed by a slow strain rate test. The fracture morphologies and chemical components of corrosive products before and after LHT were analyzed by scanning electron microscopy and energy-dispersive spectroscopy, respectively, and the mechanism of LHT on stress corrosion cracking was discussed. Results showed that the fracture for welded joints was brittle in its original state, while it was transformed to a ductile fracture after LHT. The tendencies of hydrogen-induced corrosion were reduced, and the stress corrosion sensitivity index decreased from 35.2% to 25.3%, indicating that the stress corrosion resistance of X80 pipeline steel welded joints has been improved by LHT.     

采用HVOF涂层提高异种合金825和AISI 321 CO2激光焊件在900°C腐蚀盐环境中的热腐蚀性能

This study investigated the hot corrosion performance of a dissimilar weldment of Ni-based superalloy and stainless steel joined by CO₂-laser welding and improved by high-velocity oxy-fuel (HVOF) coating in a Na₂SO₄?60wt%V₂O₅ environment at 900°C. A dissimilar butt joint of AISI 321 and alloy 825 was fabricated by CO₂-laser welding with low heat input after obtaining the optimum welding parameters by bead-on-plate trials. The metallurgical and mechanical properties of the laser weldment were evaluated. The tensile test results indicated the occurrence of fracture in the base metal AISI 321 side. The HVOF process was employed to coat Ni?20wt%Cr on the weldment. To evaluate the surface morphology of the corrosion products formed on the uncoated and Ni?20wt%Cr-coated weldments, scanning electron microscopy (SEM) analysis was performed. Energy-dispersive spectroscopy (EDS) was used to determine the different elements present on the surface scales. The existence of oxide phases on the weldments was determined by X-ray diffraction (XRD). The cross sections of the weldments were characterized by SEM with EDS line mapping analysis. The results indicated that the Ni?20wt%Cr-coated weldment exhibited superior hot corrosion resistance due to the development of Cr₂O₃ and NiCr₂O₄ protective oxide scales.     

Comparative studies on the hot corrosion behavior of air plasma spray and high velocity oxygen fuel coated Co-based L605 superalloys in a gas turbine environment

An improvement in the corrosion resistance of alloys at elevated temperature is a factor for their potential use in gas turbines. In this study, Co Ni Cr Al Y has been coated on the L605 alloy using air plasma spray(APS) and high-velocity oxygen fuel(HVOF) coating techniques to enhance its corrosion resistance. Hot corrosion studies were conducted on uncoated and coated samples in a molten salt environment at 850°C under cyclic conditions. Thermogravimetric analysis was used to determine the corrosion kinetics. The samples were subjected to scanning electron microscopy, energy-dispersive spectroscopy, and X-ray diffraction for further investigation. In coated samples, the formation of Al2O3 and Cr2O3 in the coating acts as a diffusion barrier that could resists the inward movement of the corrosive species present in the molten salt. Coated samples showed very less spallation, lower weight gain, less porosity, and internal oxidation as compared to uncoated sample.HVOF-coated sample showed greater corrosion resistance and inferred that this is the best technique under these conditions.     

Microstructure characterization of early corrosion behavior of AM60B magnesium alloys

The microstructures and corrosion behavior of AM60B magnesium alloys, produced by both high-pressure die casting (HPDC) and super vacuum die casting (SVDC) processes, were investigated by a combination of X-ray diffraction (XRD), scanning electron microscopy (SEM), and slow positron beam technique. XRD confirmed that calcium carbonate (CaCO3) deposited on the surface of alloys during the early stages of corrosion, and the deposition rate of CaCO3 for SVDC with corrosion time was slower than that of HPDC. SEM observation found that the -phases in the skin surface of SVDC alloy had a greater volume fraction and more continuous distribution than that of HPDC alloy, leading to lower volume fraction of CaCO3 deposited on surface of SVDC alloy for the same corrosion time. The slow positron beam Doppler broadening measurement revealed that the thickness of surface corrosion layer increased with corrosion time. Compared with HPDC alloy, the increase rate of thickness for SVDC alloy is slower, which implied that SVDC alloy exhibited a better corrosion resistance than HPDC alloy.