高膨松性非织造布的加工方法和产品性能的分析比较

本文对三利,不同粘合加固纤维网方法(乳液喷洒法,双组分低熔点纤维和热熔粉末粘合法)所制得的高膨松非织造布的性能进行了测试,并对各生产过程特点和产品性能逆行了比较。在高膨松性非织造布的体积密度范围内,有空气对流传热机理存在。导热系数随体积密度增加而降低,在单位面积重量相同条件下,膨松度高的非织造布。织物表现厚度大,虽然导热系数高,但织物传热量较低,其绝热保暖性好。     

非织造布力学性能的模拟用其应用探讨

对不同粉末粘结剂含量非织造布的研究表明:线性和非线性的简易三元件模型均能较好地描述非织造布的拉伸性能和应力松弛性能。根据模型的拟合参数计算和讨论提出了应用力学模型可以检验非织造布加工中纤维网粘结程度优劣的可能性。     

非织造布粘结剂含量和粘弹性模型参数的关系

对同一纤维网制成的不同粉末粘结荆含量非织造布的研究表明：简易三元件模型的参数和欧林模型的参数随着其粘结荆含量变化呈一定规律变化，且欧林模型的时间修正常数不变。根据模型的拟舍参数计算和讨论证明了应用力学模型可以检验非织造布加工中纤维网粘结程度的优劣。用MATLAB语言编写整套程序。     

非织造布组分配比微波检测法的研究

本文利用微波检测技术对非织造布的组分配比进行了测试研究。非织造布由不同配比的双组分(ES)纤维和蚕丝下脚料经混和,开松,梳理成网,并加热,熔融粘合而成。测试结果表明:微波谐振腔传感器检测电流示值与非织造布的配比关系曲线呈指数方程形式,指数值与组分配比呈良好的线性相关,同时,检测电流示值与非织造布强力也有一定程度的相关。     

粘合剂粒径对非织造布性能的影响

探讨了粘合剂粒径对非织造布力学性能的影响。实验表明,随着粒径变细,非织造布的拉伸强度和弯曲模量呈非线性增加。分析认为由细旦纤维制成的非织造布可具有较高的拉伸强度和较低的抗弯模量,这些概念也适用于热熔纤维粘合和热轧非织造布。     

A STUDY OF HIGH LOFT NONWOVEN FABRICS USING POWDER BONDING TECHNOLOGY

In this paper, two types of high loft nonwoven fabrics have been constructed in the laboratory apparatus made by ourselves with different binders (polyamide and polyethylene powder) and varying binder contents (10%, 20%, 30% and 40%). The tensile and compression properties of these nonwoven fabrics were tested. It was found that one can reduce powder binder content to increase loft and softness of nonwoven fabrics, but it has to sacrifice its tensile strength. Adhesion force between binder and single fibre was also explored. The experiments showed that the adhesion force at the interface between binder and fibre depends on the fibre variety, the fibre surface morphology, heating temperature and heating time etc..     

水针缠结合成革基布工艺及性能

讨论了水刺法、针刺法非织造布的成网工艺,以及水针能量对聚酯纤维和聚酯/聚酞胺分裂型纤维的合成革基布物理机械性能的影响.结果表明,聚酯/聚酸胺分裂型纤维的水刺基布具有优异性能.     

Relationship between Light Scattering Intensity and Basis Weight of Non-Woven Fabrics

The relationship between light scattering intensity and basis weight of nonwoven fabrics is studied by using the theory of electromagnetic wave propagation and scatter-ing in random media.The theoretical analysis shows that the backscattering intensity of nonwoven fabric is closely related to its basis weight,and 2 series nonwoven samples manufactured by spun-bonded and thermal-bounded processing methods are tested for checking the theoretical expression.The study shows that the scattering intensity increases with increasing basis weight of nonwoven fabrics in exponential equation,and theoretical expression is consistent with the experimental data.     

非织造布结构特性的测试方法及其发展方向

论述了非织造布的几种主要结构特性 (如孔隙大小分布、纤维排列方向分布、网的均匀性及瑕疵等 )的测试方法及其原理与各自的优缺点 .通过对比说明非织造布结构特性的测试方法的发展方向 .     

非织造布纤维网的取向度研究

本文引入了一种软X射线示踪纤维摄影法来检测非织造布纤维网的取向度。这种方法基于传统的示踪纤维方法。文中还讨论了一种计算机处理图片及计算取向度的方法。随着计算机图像处理技术的发展和广泛应用,这种方法可以发展为一种在线、无损检测纤维或纱线在纺织品中分布和取向的方法。     

胶乳粘合非织造布物理-机械性能及其影响因素分析

本文用二次回归旋转设计方法研究了纤维网重、含胶量、针刺密度对胶乳粘合非织造布的主要物理-机械性能的影响:利用导出的回归方程,确定了上述影响因素的控制范围。在这个范围内,可使胶乳粘合非织造布物理-机械性能达到最佳值,实际结果验证了回归方程的可靠性,因而可使最佳因素控制范围应用到实际的非织造生产中。     

非织造医用敷料的研制

以棉、超吸水纤维和甲壳素纤维为原料,利用PHB良好的热塑性能,开发一种完全可降解的用即弃医用非织造敷料.产品主要应用在皮肤伤口,其优点是可减轻疼痛、创面止血、持久干燥.文章研究了纤网与PHB的混比、热轧温度以及轧辊转速对此复合材料性能的影响.结果表明:通过合理选择工艺参数,可提高医用非织造敷料的性能指标.     

热熔粘合聚丙烯熔喷非织造布的结构与性能

本文采用了广角X光衍射、差示扫描量热法、扫描电子显微镜技术,对热熔粘合聚丙烯熔喷非织造布的结构和形态进行研究。讨论了粘合温度对非织造布的几何尺寸和机械性能的影响。结果表明,球晶是熔喷聚丙烯纤维的主要结构形式。在不同的热粘合条件下,球晶的结晶变体中可以出现α晶,或是拟六方酝晶,以及两者的混合形式。粘合温度对纤维的结晶度和晶粒尺寸,及非织造布的热收缩和厚度具有较大的影响。热粘合温度在软化点出现非织造布强度峰值。     

非织造布力学各向异性与顶破强力的模拟计算

本文研讨非织造布力学性质估算方法。取对称于两垂直轴的各向异性平面体,各方向的应力与应变保持线性,应用平面体任意方向的拉伸模量与主模量间的关系式,推导得出上述平面体的顶破强力计算公式。顶破强力计算式中包括舍弹性常数(材料拉伸应力方向与主模量方向间夹角的函数)、材料最小断裂伸长率和试样尺寸等参数。设令非织造布符合上述平面体模型,采用非织造布力学性质实测资料验证其适应程度。文中给出两种涤纶热轧非织造布的试验结果与理论计算值随参数值变化的规律基本一致,丙纶溶喷非织造布的顶裂强力实测值与理论计算值的差异随参数值不同而变化。     

聚乙烯醇复合凝胶的强度与界面强度研究

为了提高物理交联聚乙烯醇(PVA)水凝胶的强度,制备了PVA无纺布复合水凝胶. 当基体凝胶PVA质量分数为10%、无纺布体积分数为15%时,复合水凝胶的拉伸强度为5.90MPa;随着基体凝胶PVA质量分数和无纺布体积分数的提高,复合凝胶的强度提高;当基体凝胶PVA质量分数为15%、无纺布体积分数为25%时,复合水凝胶的拉伸强度为10.90MPa. 利用A系数研究了不同PVA质量分数以及无纺布体积分数的复合水凝胶中基体与无纺布的界面作用,在无纺布体积分数相同时,界面强度随PVA质量分数的提高而增大;在基体凝胶PVA质量分数相同时,无纺布体积分数较低的复合凝胶的界面强度较大. 复合水凝胶的结晶度低于纯水凝胶的结晶度.     

Effect of Fiber Properties on Nonwovens'''' Pore Structures with Fractal Geometry Analysis

IntroductionNowadays,the applications of nonwovens become widerand wider.Nonwovens pore structures such as shape,size,quantity,pore size distribution and so on,are very i mportantto their mechanical and other physical properties.And thepore structures are related to the diameter,cri mp,orientation,quantity and assembling method of fibers.Therefore,it is i mportant for both manufactories and end-useres to obtain the parameters which can be used to expressnonwovens structures conveniently,and fu…     

金属橡胶材料孔隙结构特性参数

通过对金属橡胶材料微观孔隙结构进行合理的简化,以毛细管模型为基础,根据相关的流体力学公式,采用理论分析与实验验证相结合的方法,对金属橡胶材料的孔隙度、比表面积、平均孔径及最大孔径等参数进行研究,推导出其相应的理论计算公式,并通过压汞实验法对理论计算公式进行验证。结果表明:金属橡胶比表面积仅与其孔隙度和丝线直径有关,比表面积随着孔隙度增加线性降低,且与丝线直径成反比关系。平均孔径是孔隙度和丝线直径的函数,随着孔隙度增加,平均孔径增大,丝线直径与平均孔径呈线性递增关系。金属橡胶最大孔径随着孔隙度增大呈非线性增大,丝线直径与最大孔径呈线性递增关系,其最大孔径不受其材料厚度影响。     

Mechanical Design and Research on Process of Air Suction Drawing System of Spunbonded Nonwoven

The design guideline for the air suction drawing system with auxiliary air was analyzed, a spunbonding nonwoven system named PADHL1 - 3200 was designed and polypropylene （PP） spunbonded nonwoven fabrics with excellent properties were achieved after many trial runs. On the other hand, the suction air velocity （VA） was calculated and the influence of VA on the bonding strengh of PP nonwoven fabrics was Studied as well. It was found that VA is 1.5 - 2.5 times of the spinning velocity. With the increase of VA, PP fibers become finer and the bonding strength of PP nonwoven fabrics increases as well.     

INFLUENCE OF PROCESSING PARAMETERS AND POWDER BINDER CONTENT ON PROPERTIES OF HIGH LOFT NONWOVEN FABRICS

In this paper, the influence of processing parameters and powder binder content was studied and analysed on the properties of high loft nonwoven fabrics mainly using statistical analysis method. The relationship between the bulkiness and the warmth retention property was also tested. The analytical results reveal that the increase of the powder content, heating temperature and pressure will affect the tensile strength of nonwovens. Moreover, there are interactions between these parameters. The compression properties only change a little for a powder binder content of 15％—20％. However, with the increase of the heating temperature and pressure, the bulkiness and compression rate will reduce significantly. For the bulk density of high loft nonwoven fabrics, there exists a heat transter mechanism of air convection, but the higher the bulkiness of nonwovens, the larger the thickness and the better the warmth retention property of nonwoven fabrics.     

论非纺织物的发展与竞争趋势

本文通过国内、外非纺织物加工技术的发展及产品的逐渐开发的大量资料,用技术特性发展曲线,明了地表示出无纺织物的加工过程和产品品种可能发展的趋势。从而论述了我国目前应发展的品种和采用的加工技术。