Protein adsorption,cell viability and corrosion properties of Ti6Al4V alloy treated by plasma oxidation and anodic oxidation

The hardness, wettability, and electrochemical properties of Ti6Al4V alloy surfaces treated with anodic oxidation and plasma oxidation as well as the viabilities of the different cell lines on the obtained surfaces were investigated. The anodic oxidation was performed for 10 min under 100 V potential, and it resulted in a 0.95 μm thick nanoporous anatase-TiO_2 structure. On the other hand, plasma oxidation was carried out at 650℃ for 1 h and resulted in a dense rutile-TiO_2 structure with a thickness of 1.2 μm. While a hardness of HV_(0.025) 823 and roughness of ～220 nm were obtained by plasma oxidation, those obtained by anodic oxidation were HV_(0.025) 512 and ～130 nm, respectively. The anodic oxidation process created a more hydrophilic surface with a contact angle of 87.2°. Both oxidation processes produced similar properties in terms of corrosion behavior and showed better resistance than the as-received state in a certain range of potential. Moreover, the surface treatments led to no significant change in the protein adsorption levels, which indicates that the difference in viability between the osteoblast and fibroblast cells was not due to the difference in surface protein adsorption. Given all the factors, the surfaces obtained by anodic oxidation treatment revealed higher cell viability than those obtained by plasma oxidation(p = 0.05).     

低氧LiF–NdF3熔盐体系阳极过程的电化学行为研究

The oxidation of oxygen ions and the generation of an anode effect at a low oxygen content of 150 mg/kg were discussed in this paper. Cyclic voltammetry and square-wave voltammetry tests were conducted to explore the anodic processes of LiF–NdF₃ melt after a lengthy period of pre-electrolysis purification at 1000°C (during which the oxygen content reduced from 413 to 150 mg/kg). The oxidation process of oxygen ions was found to have two stages: oxidation product adsorption and CO/CO₂ gas evolution. The adsorption stage was controlled by diffusion, whereas the gas evolution was controlled by the electrochemical reaction. In comparison with oxygen content of 413 mg/kg, the decrease in the amplitude of the current at low oxygen content of 150 mg/kg was much gentler during the forward scanning process when the anode effect occurred. Fluorine-ion oxidation peaks that occurred at about 4.2 V vs. Li/Li+ could be clearly observed in the reverse scanning processes, in which fluorine ions were oxidized and perfluorocarbons were produced, which resulted in an anode effect.     

Effect of scanning speed during PTA remelting treatment on the microstructure and wear resistance of nodular cast iron

The surface of nodular cast iron (NCI) with a ferrite substrate was rapidly remelted and solidified by plasma transferred arc (PTA) to induce a chilled structure with high hardness and favorable wear resistance. The effect of scanning speed on the microstructure, microhardness distribution, and wear properties of PTA-remelted specimens was systematically investigated. Microstructural characterization indicated that the PTA remelting treatment could dissolve most graphite nodules and that the crystallized primary austenite dendrites were transformed into cementite, martensite, an interdendritic network of ledeburite eutectic, and certain residual austenite during rapid solidification. The dimensions of the remelted zone and its dendrites increase with decreased scanning speed. The microhardness of the remelted zone varied in the range of 650 HV_0.2 to 820 HV_0.2, which is approximately 2.3–3.1 times higher than the hardness of the substrate. The wear resistance of NCI was also significantly improved after the PTA remelting treatment.     

Experimental and numerical study on plasma nitriding of AISI P20 mold steel

In this study, plasma nitriding was used to fabricate a hard protective layer on AISI P20 steel, at three process temperatures (450°C, 500°C, and 550°C) and over a range of time periods (2.5, 5, 7.5, and 10 h), and at a fixed gas N₂:H₂ ratio of 75vol%:25vol%. The morphology of samples was studied using optical microscopy and scanning electron microscopy, and the formed phase of each sample was determined by X-ray diffraction. The elemental depth profile was measured by energy dispersive X-ray spectroscopy, wavelength dispersive spectroscopy, and glow dispersive spectroscopy. The hardness profile of the samples was identified, and the microhardness profile from the surface to the sample center was recorded. The results show that ε-nitride is the dominant species after carrying out plasma nitriding in all strategies and that the plasma nitriding process improves the hardness up to more than three times. It is found that as the time and temperature of the process increase, the hardness and hardness depth of the diffusion zone considerably increase. Furthermore, artificial neural networks were used to predict the effects of operational parameters on the mechanical properties of plastic mold steel. The plasma temperature, running time of imposition, and target distance to the sample surface were all used as network inputs; Vickers hardness measurements were given as the output of the model. The model accurately reproduced the experimental outcomes under different operational conditions; therefore, it can be used in the effective simulation of the plasma nitriding process in AISI P20 steel.     

添加AlCl3水解TiCl4制备的对Cr(VI)具有较高的吸附能力的金红石二氧化钛

Rutile titania (TiO₂) was successfully prepared via hydrolysis of TiCl₄ in the presence of AlCl₃. The powders were characterized by X-ray powder diffraction (XRD), scanning electron microscopy (SEM), and Brunauer?Emmett?Teller (BET) surface area analysis. In the present system, AlCl₃ functions as a nucleating agent and induces the formation of rutile TiO₂. The influences of HCl and isopropanol concentrations on the purity and morphology of the rutile TiO₂ were investigated. The purity of the rutile TiO₂ increased with increasing concentration of HCl. Evenly dispersed rutile TiO₂ particles with a spherical morphology were obtained when the HCl and isopropanol concentrations were 0.5 and 1 mol·L?l, respectively. Furthermore, the prepared TiO₂ powders were used in adsorption tests of the heavy metal pollutant Cr(VI). Rutile TiO₂ sample S-9 demonstrated greater adsorption performance and a removal efficiency that was greater than 99.95% after 60 min of adsorption when the Cr(VI) concentration was 200 mg·L?l. The maximum adsorption capacity on rutile TiO₂ was 28.9 mg·g?1. This work provides an easy path to prepare a high-performance rutile TiO₂ adsorbent with potential applications in water pollution treatment.     

A study on poly (N-vinyl-2-pyrrolidone) covalently bonded NiTi surface for inhibiting protein adsorption

Near equiatomic NiTi alloys have been extensively applied as biomaterials owing to its unique shape memory effect, superelasticity and biocompatibility. It has been demonstrated that surfaces capable of preventing plasma protein adsorption could reduce the reactivity of biomaterials with human blood. This motivated a lot of researches on the surface modification of NiTi alloy. In the present work, following heat and alkaline treatment and silanization by trichlorovinylsilane (TCVS), coating of poly (N-vinyl-2-pyrrolidone) (PVP) was produced on the NiTi alloy by gamma ray induced chemical bonding. The structures and properties of modified NiTi were characterized and in vitro biocompatibility of plasma protein adsorption was investigated. The results indicated that heat treatment at 823 K for 1 h could result in the formation of a protective TiO2 layer with “Ni-free” zone on NiTi surface. It was found that PVP was covalently bonded on NiTi surface to create a hydrophilic layer for inhibiting protein adsorption on the surface. The present work offers a green approach to introduce a bioorganic surface on metal and other polymeric or inorganic substrates by gamma irradiation.     

Electrochemical investigation of the anode processes in LiF–NdF_3 melt with low oxygen content

The oxidation of oxygen ions and the generation of an anode effect at a low oxygen content of 150 mg/kg were discussed in this paper. Cyclic voltammetry and square-wave voltammetry tests were conducted to explore the anodic processes of LiF–NdF_3 melt after a lengthy period of pre-electrolysis purification at 1000°C(during which the oxygen content reduced from 413 to 150 mg/kg). The oxidation process of oxygen ions was found to have two stages: oxidation product adsorption and CO/CO_2 gas evolution. The adsorption stage was controlled by diffusion, whereas the gas evolution was controlled by the electrochemical reaction. In comparison with oxygen content of 413 mg/kg, the decrease in the amplitude of the current at low oxygen content of 150 mg/kg was much gentler during the forward scanning process when the anode effect occurred. Fluorine-ion oxidation peaks that occurred at about 4.2 V vs. Li/Li+ could be clearly observed in the reverse scanning processes, in which fluorine ions were oxidized and perfluorocarbons were produced, which resulted in an anode effect.     

Effect of thermal oxidation on the surface characteristics and corrosion behavior of a Ta-implanted Ti-50.6Ni shape memory alloy

A NiTi shape memory alloy (SMA) modified by Ta ion implantation was subjected to oxidation treatment in air at 723 and 873 K. Atomic force microscopy (AFM), Auger electron spectroscopy (AES), and grazing incidence X-ray diffraction (GIXRD) measurements were conducted to investigate the surface characteristics, including surface topography, elemental depth profiles, and surface phase structures. The surface roughness of the Ta-implanted NiTi increases after oxidation, and the higher the oxidation temperature is, the larger the value is. The surface of the Ta-implanted NiTi oxidized at 723 K is a nanolayer mainly composed of TiO₂/Ta₂O₅ and TiO with depressed Ni content. The Ta-implanted NiTi oxidized at 873 K is mainly covered by rutile TiO₂ in several micrometers of thickness. Potentiodynamic polarization tests indicated that the corrosion resistance of the Ta-implanted NiTi was improved after thermal oxidation at 723 K, but a negative impact was found for the Ta-implanted NiTi oxidized at 873 K.     

Effects of normal stress,surface roughness,and initial grain size on the microstructure of copper subjected to platen friction sliding deformation

The effects of applied normal stress, surface roughness, and initial grain size on the microstructure of pure Cu developed during platen friction sliding deformation (PFSD) processing were investigated. In each case, the deformation microstructure was characterized and the hardness of the treated surface layer was measured to evaluate its strength. The results indicated that the thickness of the deformed layer and the hardness at any depth increased with increasing normal stress. A smaller steel platen surface roughness resulted in less microstructural refinement, whereas the microstructural refinement was enhanced by decreasing the surface roughness of the Cu sample. In the case of a very large initial grain size (d > 10 mm), a sharper transition from fine-grain microstructure to undeformed material was obtained in the treated surface layer after PFSD processing.     

Effect of NaNO<Subscript>3</Subscript> concentration on anodic electrochemical behavior on the Sb surface in NaOH solution

The effect of NaNO₃ concentration on the anodic electrochemical behavior of antimony in 4 M NaOH solution was investigated using cyclic voltammetry (CV) and electrochemical impedance spectroscopy (EIS) analyses. The mechanism of NO₃- concentration effect on the anodic electrochemical behavior of antimony was proposed, and its availability was confirmed by experimental results. The effect of NaNO₃ on the anodic behavior of antimony in NaOH solution can be interpreted as a stepwise formation of different antimony compounds with different NaNO₃ concentrations. Metallic antimony is apt to be oxidized into Sb₂O₃ within the NaNO₃ concentration range of 0-0.48 M. NaSbO₃ can be found on the antimony surface when the NaNO₃ concentration increases gradually. Insoluable NaSbO₃ inhibits the anodic oxidation of antimony due to its shielding effect on the mass transport of the reactants and products. Surface morphology and composition were analyzed by X-ray photoelectron spectroscopy (XPS), scanning electronic microscopy (SEM), and electron dispersion spectroscopy (EDS) analyses. Results indicate that the anodic oxidation layer is composed of Sb₂O₃, NaSbO₃, and Sb. The atomic proportion of antimony in the form of NaSbO₃ increases with increasing NaNO₃ concentration due to the powerful oxidizing property of NaNO₃.     

Effective adsorption of 2,4-dichlorophenol on hydrogenated graphene: kinetics and isotherms

The effective adsorption capability of a hydrogenated graphene （H-Gr） was demonstrated. The H-Gr was firstly prepared by heating graphene （Gr） in a hydrogen flow at 1,000 ℃. The specific surface area, layer number, zeta potential, surface defects, surface compounds groups and elemental ratio of H-Gr were investigated. Taking 2,4-dichlorophenol as a target pollutant, the adsorption ability of H-Gr was evaluated. The results showed that the adsorption kinetics followed the pseudo- second-order equation well. For the adsorption isotherms, the equilibrium data of H-Gr were found to fit to Langmuir model, which was different from the Freundlich model of Gr. The adsorption capacity of H-Gr was high to 287.01 mg/g, almost three times as much as that of Gr, which was benefit from the increase of specific surface area and zeta potential. This work suggests that H-Gr may be a potential candidate for the adsorption of aromatic compounds from water and has great prospect for practical application.     

EFFECT OF ELECTRODEPOSITED Cr2O3 OXIDE FILM ON THE OXIDATION OF Fe3Al

A uniform, dense and defect free Cr₂O₃ thin film, which is amorphous at ambient temperature, was applied on the surface of intermetallic Fe₃Al by electrodeposition reaction sintering, and the effect of this film on the oxidation of Fe₃Al at 900℃ in air was studied. The films and the oxide scales were analyzed by TEM, EDAX,SEM and XRD.It is proved that, by surface applied Cr₂O₃ thin film,a continuous, protective,fine grained α-Al₂O₃ scale was formed on Fe₃Al. As a result, the adherence of the scale and oxidation resistance of Fe₃Al were improved.     

Fabrication of wear-resistant layers with lamellar eutectic structure by laser surface alloying using the <Emphasis Type="Italic">in situ</Emphasis> reaction between Cr and B<Subscript>4</Subscript>C

To improve the wear resistance of Cr5 steel, wear-resistant layers with lamellar eutectic microstructure were fabricated by laser surface alloying (LSA), which is dependent on the in situ reaction between Cr and B₄C. Our results indicated that the hypoeutectic structures of the LSA layers were divided into interdendritic eutectic structures and dendrites. The area fraction of the eutectic structures increased with increasing laser scanning speed, which improved the hardness and wear resistance of the LSA layers. The average hardness of the LSA layer prepared at a scanning speed of 8 mm/s was HV_0.2 883.9, which was 1.8 times greater than that of the traditional quenched layer (approximately HV 480). After sliding for 659.4 m, the specimen prepared at a scanning speed of 8 mm/s exhibited a volume loss of 0.0323 mm3, which was only 29.5% of the volume loss of the traditional quenched specimen.     

CaCO<Subscript>3</Subscript> film synthesis from ladle furnace slag: morphological change,new material properties,and Ca extraction efficiency

A rapidly air-cooled ladle furnace slag (RA-LFS), which is a type of steelmaking slag discharged from a steel mill, was used to synthesize CaCO₃ film. The CaCO₃ film with 35 cm2 of surface area was synthesized under atmospheric conditions, and the surface morphology of the CaCO₃ films was changed by using additives (CaCl₂ and ethylene glycol). Especially, the addition of CaCl₂ changed the surface morphology of CaCO₃ film with pore and induced new material properties, such as water adsorption. The (012) face of CaCO₃ film (calcite) was rapidly decreased by the addition of CaCl₂. The major components of RA-LFS were calcium (type of CaO, 53.9wt%) and aluminum (type of Al₂O₃, 37.9wt%), and the major crystal phases of RA-LFS were C₃S, C₁₂A₇, and C₃A. The calcium extraction efficiency of RA-LFS was significantly increased after the CaCO₃ film synthesis. The material properties (hardness and elastic modulus) and the thermal characteristics of the CaCO₃ films were analyzed by nano-indentation and thermogravimetry-differential thermal analysis. The synthesized CaCO₃ films from RA-LFS and Ca(OH)₂ (reagent) showed similarities in terms of their material properties and the decomposition temperature.     

Isothermal oxidation behavior and mechanism of a nickel-based superalloy at 1000℃

The oxidation behavior of a nickel-based superalloy at 1000℃ in air was investigated through X-ray diffraction, scanning electron microscopy, and energy-dispersive spectroscopy analysis. A series of oxides, including external oxide scales (Cr₂O₃, (TiO₂ + MnCr₂O₄)) and internal oxides (Al₂O₃,TiN), were formed on the surface or sub-surface of the substrate at 1000℃ in experimental still air. The oxidation resistance of the alloy was dependent on the stability of the surface oxide layer. The continuity and density of the protective Cr₂O₃ scale were affected by minor alloying elements such as Ti and Mn. The outermost oxide scale was composed of TiO₂ rutile and MnCr₂O₄ spinel, and the growth of TiO₂ particles was controlled by the outer diffusion of Ti ions through the pre-existing oxide layer. Severe internal oxidation occurred beneath the external oxide scale, consuming Al and Ti of the strength phase γ' (Ni₃(Al,Ti)) and thereby severely deteriorating the surface mechanical properties. The depth of the internal oxidation region was approximately 35 μm after exposure to experimental air at 1000℃ for 80 h.     

Influence of oxide scales on the corrosion behaviors of B510L hot-rolled steel strips

The influence of oxide scales on the corrosion behaviors of B510L hot-rolled steel strips was investigated in this study. Focused ion beams and scanning electron microscopy were used to observe the morphologies of oxide scales on the surface and cross sections of the hot-rolled steel. Raman spectroscopy and X-ray diffraction were used for the phase analysis of the oxide scales and corrosion products. The corrosion potential and impedance were measured by anodic polarization and electrochemical impedance spectroscopy. According to the results, oxide scales on the hot-rolled strips mainly comprise iron and iron oxides. The correlation between mass gain and test time follows a power exponential rule in the damp-heat test. The corrosion products are found to be mainly composed of γ-FeOOH, Fe₃O₄, α-FeOOH, and γ-Fe₂O₃. The contents of the corrosion products are different on the surfaces of the steels with and without oxide scales. The steel with oxide scales is found to show a higher corrosion resistance and lower corrosion rate.     

Evolution of insoluble eutectic Si particles in anodic oxidation films during adipic-sulfuric acid anodizing processes of ZL114A aluminum alloys

The effects of insoluble eutectic Si particles on the growth of anodic oxide films on ZL114A aluminum alloy substrates were investigated by optical microscopy (OM) and scanning electron microscopy (SEM). The anodic oxidation was performed at 25℃ and a constant voltage of 15 V in a solution containing 50 g/L sulfuric acid and 10 g/L adipic acid. The thickness of the formed anodic oxidation film was approximately 7.13 μm. The interpore distance and the diameters of the major pores in the porous layer of the film were within the approximate ranges of 10-20 nm and 5-10 nm, respectively. Insoluble eutectic Si particles strongly influenced the morphology of the anodic oxidation films. The anodic oxidation films exhibited minimal defects and a uniform thickness on the ZL114A substrates; in contrast, when the front of the oxide oxidation films encountered eutectic Si particles, defects such as pits and non-uniform thickness were observed, and pits were observed in the films.     

Evolution of insoluble eutectic Si particles in anodic oxidation films during adipic–sulfuric acid anodizing processes of ZL114A aluminum alloys

The effects of insoluble eutectic Si particles on the growth of anodic oxide films on ZL114 A aluminum alloy substrates were investigated by optical microscopy(OM) and scanning electron microscopy(SEM). The anodic oxidation was performed at 25°C and a constant voltage of 15 V in a solution containing 50 g/L sulfuric acid and 10 g/L adipic acid. The thickness of the formed anodic oxidation film was approximately 7.13 μm. The interpore distance and the diameters of the major pores in the porous layer of the film were within the approximate ranges of 10–20 nm and 5–10 nm, respectively. Insoluble eutectic Si particles strongly influenced the morphology of the anodic oxidation films. The anodic oxidation films exhibited minimal defects and a uniform thickness on the ZL114 A substrates; in contrast, when the front of the oxide oxidation films encountered eutectic Si particles, defects such as pits and non-uniform thickness were observed, and pits were observed in the films.     

High temperature oxidation behavior of aluminide on a Ni-based single crystal superalloy in different surface orientations

An investigation on oxidation behavior of coated Ni-based single crystal superalloy in different surface orientations has been carried out at1100 ℃. It has been found that the {100} surface shows a better oxidation resistance than the {110} one, which is attributed that the {110}surface had a slightly higher oxidation rate when compared to the {100} surface. The experimental results also indicated that the anisotropic oxidation behavior took place even with a very small difference in the oxidation rates that was found between the two surfaces. The differences of the topologically close packed phase amount and its penetration depth between the two surfaces, including the ratio of α-Al2O3 after 500 h oxidation, were responsible for the oxidation anisotropy.     

Thermodynamics and density functional theory study of potassium dichromate interaction with galena

The adsorption heat and reaction rate constant of potassium dichromate on the surface of galena were studied. The results indicate that potassium dichromate tends to adsorption on the galena surface. The reaction order is only 0.08385, suggesting that the concentration of potassium dichromate has little influence on its adsorption on the galena surface. In addition, the simulation of CrO₄2? adsorption on the PbS (100) surface in the absence and presence of O₂ was carried out by density functional theory (DFT). The calculated results show that CrO₄2? species adsorb energetically at the Pb-S bond site, and the presence of O₂ can enhance this adsorption.