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1.
《北京科技大学学报》2020,(1)
Nine distinct zinc-nickel-tin films with different compositions have been galvanostatically electrodeposited. The films have been characterized by scanning electron microscopy(SEM) and energy dispersive spectrometry(EDS). Their corrosion potentials and densities have been estimated using Tafel extrapolation. Next, the electrochemical behaviors of the films(deposited through the electrolytes containing 0, 6, 8, and10 g/L SnCl_2?6H_2O) have been examined based on cyclic voltammetry(CV) measurements. Further, these films have been immersed in 3.5 wt%Na Cl solution for 1 h, 1 d, 7 d, 14 d, 28 d, and 42 d followed by application of Tafel extrapolation and electrochemical impedance spectroscopy(EIS) tests on each aged sample. Finally, to analyze the morphologies and the compositions of the oxide films covering the surfaces of the 42-d aged films, FT-IR and SEM analyses have been performed. The results indicated that the Zn–Ni–Sn film produced through the bath including 6g/L SnCl_2?6H_2 O exhibits superior corrosion resistance because of the high Ni content in the presence of Sn that promotes the barrier protection capability of the deposit. 相似文献
2.
Metallic materials are the most used materials as orthopedic or dental implants due to
their excellent mechanical properties. However they are not able to create a natural bonding with
the mineralized bone and occasionally suffer localized corrosion. This work describes the
electrochemical behavior of a hybrid sol–gel thin film with the addition of green inhibitor. These
films enhance the ability of the implant to make a union with the existing bone and improve its
resistance to aggressive environment. An ethanol solution of the polymerized vinyltrimethoxysilane
(PVTMS) was mixed with an aqueous solution of henna extract (Lawsonia inermis) and refluxed to
give homogeneous sols. Nanostructure hybrid PVTMS/henna thin films were deposited on the
stainless steel 316L by spin-coating. The morphology, composition and adhesion of hybrid sol–gel
coatings have been examined by SEM, EDX and pull-off test, respectively. Addition of high
additive concentrations (0.1%) did not disorganize the sol–gel network. Direct pull-off test
recorded a mean coating-substrate bonding strength larger than 20.6 MPa for the hybrid sol–gel
coating. The effect of henna extract, with various added concentrations from 0.012% to 0.1%, on
the anticorrosion properties of sol–gel films have been characterized by electrochemical impedance
spectroscopy (EIS) and potentiodynamic polarization tests in simulated body fluid (SBF) solution
and has been compared to the bare metal. Henna extract additions (0.05%) have significantly
increased the corrosion protection of the sol–gel thin film to higher than 90%. The in vitro
bioactivity of prepared films indicates that hydroxyapatite nuclei can form and grow on the surface
of the doped sol–gel thin films. The present study shows that due to their excellent anticorrosion properties, bioactivity and bonding strength to substrate, doped sol–gel thin films are practical
hybrid films in biomedical applications. 相似文献
3.
《矿物冶金与材料学报》2020,27(3):401-416
The present paper deals with the investigation of microstructure and high-temperature hot corrosion behavior of high-velocity oxy fuel (HVOF)-produced coatings. Two powder coating compositions, namely, Ni22Cr10Al1Y alloy powder and Ni22Cr10Al1Y (80wt%; micro-sized)–silicon carbide (SiC) (20wt%; nano (N)) powder, were deposited on a T-22 boiler tube steel. The hot corrosion behavior of bare and coated steels was tested at 900°C for 50 cycles in Na2SO4–60wt%V2O5 molten-salt environment. The kinetics of corrosion was established with weight change measurements after each cycle. The microporosity and microhardness of the as-coated samples have been reported. The X-ray diffraction, field emission-scanning electron microscopy/energy dispersive spectroscopy, and X-ray mapping characterization techniques have been utilized for structural analysis of the as-coated and hot-corroded samples. The results showed that both coatings were deposited with a porosity less than 2%. Both coated samples revealed the development of harder surfaces than the substrate. During hot corrosion testing, the bare T22 steel showed an accelerated corrosion in comparison with its coated counterparts. The HVOF-sprayed coatings were befitted effectively by maintaining their adherence during testing. The Ni22Cr10Al1Y–20wt%SiC (N) composite coating was more effective than the Ni–22Cr–10Al–1Y coating against corrosion in the high-temperature fluxing process. 相似文献
4.
An Fe–44Ni nanocrystalline (NC) alloy thin film was prepared through electrodeposition. The relation between the microstructure and corrosion behavior of the NC film was investigated using electrochemical methods and chemical analysis approaches. The results show that the NC film is composed of a face-centered cubic phase (γ-(Fe,Ni)) and a body-centered cubic phase (α-(Fe,Ni)) when it is annealed at temperatures less than 400℃. The corrosion resistance increases with the increase in grain size, and the corresponding corrosion process is controlled by oxygen reduction. The NC films annealed at 500℃ and 600℃ do not exhibit the same pattern, although their grain sizes are considerably large. This result is attributed to the existence of an anodic phase, Fe0.947Ni0.054, in these films. Under this condition, the related corrosion process is synthetically controlled by anodic dissolution and depolarization. 相似文献
5.
Temperature effect on the corrosion and passivation characterization of Ni<Subscript>82.3</Subscript>Cr<Subscript>7</Subscript>Fe<Subscript>3</Subscript>Si<Subscript>4.5</Subscript>B<Subscript>3.2</Subscript> alloy in acidic media
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Khadijah M. Emran Sanaa T. Arab Aisha M. Al-Turkustani Hamad A. Al-Turaif 《矿物冶金与材料学报》2016,23(2):205-214
The effects of temperature on corrosion and the electrochemical behavior of Ni82.3Cr7Fe3Si4.5B3.2 glassy alloy in HCl, H2SO4, and H3PO4 acids were studied using AC and DC techniques. Impedance data reveal that the susceptibility to localized corrosion increases with increasing temperature. Potentiodynamic polarization curves reveal that the bulk glassy alloy is spontaneously passivated at all the investigated temperature in H2SO4 and H3PO4 solutions. A localized corrosion effect in HCl solution is clearly observed. The apparent activation energies in the regions of Tafel, active, and passive, as well as the enthalpies and entropies of the dissolution process were determined and discussed. The high apparent activation energy (Ea) value for H3PO4 solution in Tafel region is explained by the low aggressivity of PO43- ions. 相似文献
6.
The effect of different concentrations of benzaldehyde on the electrodeposition of Ni–W alloy coatings on a mild steel substrate from a citrate electrolyte was investigated in this study. The electrolytic alkaline bath (pH 8.0) contained stoichiometric amounts of nickel sulfate, sodium tungstate, and trisodium citrate as precursors. The corrosion resistance of the Ni–W-alloy-coated specimens in 0.2 mol/L H2SO4 was studied using various electrochemical techniques. Tafel polarization studies reveal that the alloy coatings obtained from the bath containing 50 ppm benzaldehyde exhibit a protection efficiency of 95.33%. The corrosion rate also decreases by 21.5 times compared with that of the blank. A higher charge-transfer resistance of 1159.40 Ω·cm2 and a lower double-layer capacitance of 29.4 μF·cm-2 further confirm the better corrosion resistance of the alloy coating. X-ray diffraction studies reveal that the deposits on the mild steel surface are consisted of nanocrystals. A lower surface roughness value (Rmax) of the deposits is confirmed by atomic force microscopy. 相似文献
7.
《自然科学进展(英文版)》2020,30(3):393-401
The microstructure and electrochemical properties of Al–Cu–Fe alloys with the atomic compositions of Al_(65)Cu_(20)Fe_(15),Al_(78)Cu_7Fe_(15)and Al_(80)Cu_5Fe_(14)Si_1have been studied.The alloys were produced by induction melting of pure elements with copper mold casting.The microstructure of the alloys was analyzed by X-ray diffraction and high-resolution transmission electron microscopy.The formation of quasicrystalline phases in the Al–Cu–Fe alloys was confirmed.The presence of intermetallic phases was observed in the alloys after crystallization in a form of ingots and plates.The electrochemical measurements were conducted in 3.5%NaCl solution.The electronic structure of the alloys was determined by X-ray photoelectron spectroscopy.The post corrosion surface of the samples was checked using a scanning electron microscope equipped with the energydispersive X-ray detector.It was observed that the Al_(65)Cu_(20)Fe_(15)alloy had the highest corrosion resistance.The improved corrosion resistance parameters were noted for the plate samples rather than those in the as-cast state.And the hardness of the Al_(65)Cu_(20)Fe_(15)alloy was significantly higher than the other alloy samples. 相似文献
8.
Qing-he Zhao Wei Liu Jian-wei Yang Yi-chun Zhu Bin-li Zhang Min-xu Lu 《矿物冶金与材料学报》2016,23(9):1076-1086
The corrosion behavior of corrosion resistant steel (CRS) in a simulated wet–dry acid humid environment was investigated and compared with carbon steel (CS) using corrosion loss, polarization curves, X-ray diffraction (XRD), scanning electron microscopy (SEM), electron probe micro-analysis (EPMA), N2 adsorption, and X-ray photoelectron spectroscopy (XPS). The results show that the corrosion kinetics of both steels were closely related to the composition and compactness of the rust, and the electrochemical properties of rusted steel. Small amounts of Cu, Cr, and Ni in CRS increased the amount of amorphous phases and decreased the content of γ-FeOOH in the rust, resulting in higher compactness and electrochemical stability of the CRS rust. The elements Cu, Cr, and Ni were uniformly distributed in the CRS rust and formed CuFeO2, Cu2O, CrOOH, NiFe2O4, and Ni2O3, which enhanced the corrosion resistance of CRS in the wet–dry acid humid environment. 相似文献
9.
Open-circuit potential measurements and Raman spectroscopy were used to investigate the reverse crevice corrosion phenomenon and its corresponding corrosion products. With the aid of these techniques, the existence of reverse-crevice corrosion in copper was verified, i.e., while the surface of a crevice was corrosion free, the outside surface of the copper was attacked. The processes associated with this phenomenon were classified into three phases, and different compositions of the corrosion products were determined. Raman spectra showed that copper and Cu2O were found in the crevice, while CuO, Cu2O, and CuCl2 were the corrosion products on the bold surface. Based on these findings, a hypothesis relating to the three phases of reverse crevice corrosion has been proposed. 相似文献
10.
Urchin-like Sn–ZnO–C composite have been successfully prepared by thermal annealing of ZnSn(OH)6precursor in acetylene/argon gas(1/9;v/v).The phase of the urchin-like Sn–ZnO–C has been characterized by X-ray diffraction(XRD)and Raman spectrum.The images of scanning electron microscopy(SEM)and transmission electron microscope(TEM)demonstrate that the Sn–ZnO–C composite with an average of 3 lm in diameter is composed of many core–shell nanowires and carbon nanotubes emanated from the center.The thermal annealing temperature and time have crucial effects on the formation of urchin-like structure and carbon content of the Sn–ZnO–C composites.As an anode for lithium-ion batteries,the urchin-like Sn–ZnO–C composite delivers a discharge capacity of 1,034.5 mAh/g in initial cycle and 571.9 mAh/g reversible discharge capacity after 25 cycles at a current density of 50 mA/g.The superior energy storage properties highlight the urchin-like Sn–ZnO–C composite as a potential alternative anode material in lithium-ion batteries. 相似文献
11.
《北京科技大学学报》2020,(3)
The present paper deals with the investigation of microstructure and high-temperature hot corrosion behavior of high-velocity oxy fuel(HVOF)-produced coatings. Two powder coating compositions, namely, Ni22Cr10Al1Y alloy powder and Ni22Cr10Al1Y(80 wt%; microsized)–silicon carbide(SiC)(20 wt%; nano(N)) powder, were deposited on a T-22 boiler tube steel. The hot corrosion behavior of bare and coated steels was tested at 900°C for 50 cycles in Na_2SO_4–60 wt%V_2O_5 molten-salt environment. The kinetics of corrosion was established with weight change measurements after each cycle. The microporosity and microhardness of the as-coated samples have been reported. The X-ray diffraction,field emission-scanning electron microscopy/energy dispersive spectroscopy, and X-ray mapping characterization techniques have been utilized for structural analysis of the as-coated and hot-corroded samples. The results showed that both coatings were deposited with a porosity less than2%. Both coated samples revealed the development of harder surfaces than the substrate. During hot corrosion testing, the bare T22 steel showed an accelerated corrosion in comparison with its coated counterparts. The HVOF-sprayed coatings were befitted effectively by maintaining their adherence during testing. The Ni22Cr10Al1Y–20 wt%SiC(N) composite coating was more effective than the Ni–22Cr–10Al–1Y coating against corrosion in the high-temperature fluxing process. 相似文献
12.
Glass-forming ability,microhardness, corrosion resistance,and dealloying treatment of Mg60-xCu40Ndx alloy ribbons
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The influence of Nd addition on the glass-forming ability (GFA), microhardness, and corrosion resistance of Mg60-xCu40Ndx (x=5, 10, 15, 20, and 25, at%) alloys were investigated by differential scanning calorimetry, Vickers-type hardness tests, and electrochemical methods. The results suggest that the GFA and microhardness of the amorphous alloys increase until the Nd content reaches 20at%. The corrosion potential and corrosion current density obtained from the Tafel curves indicate that the Mg35Cu40Nd25 ternary alloy exhibits the best corrosion resistance among the investigated alloys. Notably, nanoporous copper (NPC) was synthesized through a single-step dealloying of Mg60-xCu40Ndx (x=5, 10, 15, 20, and 25) ternary alloys in 0.04 mol·L-1 H2SO4 solution under free corrosion conditions. The influence of dealloying process parameters, such as dealloying time and temperature, on the microstructure of the ribbons was also studied using the surface diffusivity theory. The formation mechanism of dealloyed samples with a multilayered structure was also discussed. 相似文献
13.
Liu-ye Sun Bo-rui Liu Tong Wu Guan-ge Wang Qing Huang Yue-feng Su Feng Wu 《矿物冶金与材料学报》2021,28(6):991-1000
The reductant is a critical factor in the hydrometallurgical recycling of valuable metals from spent lithium-ion batteries (LIBs). There is limited information regarding the use of SnCl2 as a reductant with organic acid (maleic acid) for recovering valuable metals from spent LiCoO2 material. In this study, the leaching efficiencies of Li and Co with 1 mol·L?1 of maleic acid and 0.3 mol·L?1 of SnCl2 were found to be 98.67% and 97.5%, respectively, at 60°C and a reaction time of 40 min. We investigated the kinetics and thermodynamics of the leaching process in this study to better understand the mechanism of the leaching process. Based on a comparison with H2O2 with respect to leaching efficiency, the optimal leaching parameters, and the activation energy, we determined that it is feasible to replace H2O2 with SnCl2 as a leaching reductant in the leaching process. In addition, when SnCl2 is used in the acid-leaching process, Sn residue in the leachate may have a positive effect on the re-synthesis of nickel-rich cathode materials. Therefore, the results of this study provide a potential direction for the selection of reductants in the hydrometallurgical recovery of valuable metals from spent LIBs. 相似文献
14.
Corrosion behavior and mechanism of the automotive hot-dip galvanized steel with alkaline mud adhesion
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The corrosion behavior and mechanism of hot-dip galvanized steel and interstitial-free (IF) substrate with alkaline mud adhesion were investigated by scanning electron microscopy (SEM), X-ray diffraction (XRD), electrochemical impedance spectroscopy (EIS), and linear polarization. The results show that non-uniform corrosion occurs on the galvanized steel and IF substrate during 250 h with the mud adhesion. The corrosion products on the galvanized steel are very loose and porous, which are mainly ZnO, Zn5(OH)8C12·H2O and Zn(OH)2, and Fe-Zn alloy layer with a lower corrosion rate is exposed on the galvanized steel surface; however, the corrosion products on IF substrate are considerably harder and denser, whose compositions of rust are mainly FeOOH and Fe3O4, and several pits appear on their surface. The results of continuous EIS and linear polarization measurements exhibit a corrosion mechanism, that is, under activation control, the charge transfer resistances present different tendencies between the galvanized steel and IF substrate; in addition, the evolution of linear polarization resistances is similar to that of charge transfer resistances. The higher contents of dissolved oxygen and Cl- ions in the mud play an important role in accelerating the corrosion. 相似文献
15.
Investigation of the deterioration of passive films in H<Subscript>2</Subscript>S-containing solutions
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The effect of H2S on the corrosion behavior of 316L stainless steel was investigated using electrochemical methods by changing the gas condition from CO2 to H2S and then back to CO2. The presence of H2S showed an acceleration effect on the corrosion of 316L stainless steel in comparison with CO2. The acceleration effect remained even after the complete removal of H2S by CO2, indicating that the passive film was irreversibly damaged. X-ray photoelectron spectroscopy (XPS) analysis indicated that the passive film was composed of Cr2O3, Fe2O3, and FeS2 after being immersed in H2S-containing solutions. The semiconducting property of the passive film was then investigated by using the Mott-Schottky approach. The presence of sulfides resulted in higher acceptor and donor densities and thus was responsible for the deterioration of passive films. 相似文献
16.
Electroless copper-phosphorus coatings with the addition of silicon carbide (SiC) particles
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Soheila Faraji Afidah Abdul Rahim Norita Mohamed Coswald Stephen Sipaut 《矿物冶金与材料学报》2011,18(5):615-622
Cu-P-silicon carbide (SiC) composite coatings were deposited by means of electroless plating. The effects of pH values, temperature, and different concentrations of sodium hypophosphite (NaH2PO2·H2O), nickel sulfate (NiSO4·6H2O), sodium citrate (C6H5Na3O7·2H2O) and SiC on the deposition rate and coating compositions were evaluated, and the bath formulation for Cu-P-SiC composite coatings was optimised. The coating compositions were determined using energy-dispersive X-ray analysis (EDX). The corresponding optimal operating parameters for depositing Cu-P-SiC are as follows: pH 9; temperature, 90℃; NaH2PO2·H2O concentration, 125 g/L; NiSO4·6H2O concentration, 3.125 g/L; SiC concentration, 5 g/L; and C6H5Na3O7·2H2O concentration, 50 g/L. The surface morphology of the coatings analysed by scanning electron microscopy (SEM) shows that Cu particles are uniformly distributed. The hardness and wear resistance of Cu-P composite coatings are improved with the addition of SiC particles and increase with the increase of SiC content. 相似文献
17.
Influence of growth conditions on the electrochemical synthesis of SnS thin films and their optical properties
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Hosein Kafashan Farid Jamali-Sheini Reza Ebrahimi-Kahrizsangi Ramin Yousefi 《矿物冶金与材料学报》2016,23(3):348-357
Tin sulfide (SnS) thin films were prepared by electrodeposition onto fluorine-doped tin oxide (FTO) glass substrates using an aqueous solution containing SnCl2 and Na2S2O3 at various deposition potentials (E) and bath concentrations. The pH value and temperature of the solution were kept constant. The deposited films were characterized using X-ray diffraction (XRD), field-emission scanning electron microscopy (FESEM), photoluminescence (PL), and ultraviolet–visible (UV–Vis) spectroscopy. The FESEM images demonstrated that changes in the deposition potential (E) and solution concentration led to marked changes in the morphology of the deposited SnS films. Energy-dispersive X-ray analysis (EDXA) results showed that the Sn/S atomic ratio strongly depended on both the solution concentration and the deposition potential. To obtain an Sn/S atomic ratio approximately equal to 1, the optimal Sn2+/S2O32- molar ratio and E parameter were 1/8 and -1.0 V, respectively. The XRD patterns showed that the synthesized SnS was obviously polycrystalline, with an orthorhombic structure. The effects of the variations of bath concentration and deposition potential on the band-gap energy (Eg) were studied using PL and UV–Vis experiments. The PL spectra of all the SnS films contained two peaks in the visible region and one peak in the infrared (IR) region. The UV–Vis spectra showed that the optical band-gap energy varies from 1.21 to 1.44 eV. 相似文献
18.
《北京科技大学学报》2015,(8)
The influence of Cr on the initial corrosion behavior of low-alloy steels exposed to a CO2–O2–H2S–SO2 wet–dry corrosion environment was investigated using weight-loss measurements, scanning electron microscopy, N2 adsorption tests, X-ray diffraction analysis, and electrochemical impedance spectroscopy. The results show that the corrosion rate increases with increasing Cr content in samples subjected to corrosion for 21 d. However, the rust grain size decreases, its specific surface area increases, and it becomes more compact and denser with increasing Cr content, which indicates the enhanced protectivity of the rust. The results of charge transfer resistance(Rct) calculations indicate that higher Cr contents can accelerate the corrosion during the first 7 d and promote the formation of the enhanced protective inner rust after 14 d; the formed protective inner rust is responsible for the greater corrosion resistance during long-term exposure. 相似文献
19.
Failure analysis of corrosion cracking and simulated testing for a fluid catalytic cracking unit
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The failure of a fluid catalysis and cracking unit (FCCU) in a Chinese refinery was investigated by using nondestructive detection methods, fracture surface examination, hardness measurement, chemical composition and corrosion products analysis. The results showed that the failure was caused by the dew point nitrate stress corrosion cracking. For a long operation period, the wall temperature of the regenerator in the FCCU was below the fume dew point. As a result, an acid fume NOx-SOx-H2O medium presented on the surface, resulting in stress corrosion cracking of the component with high residual stress. In order to confirm the relative conclusion, simulated testing was conducted in laboratory, and the results showed similar cracking characteristics. Finally, some suggestions have been made to prevent the stress corrosion cracking of an FCCU from re-occurring in the future. 相似文献
20.
Hannane Benelmadjat Boubekeur Boudine Aissa Keffous Noureddine Gabouze 《自然科学进展(英文版)》2013,23(6):519-523
ZnO:Al and ZnO:Al/Sb thin films have been prepared and investigated.The thin films were deposited on Si substrates by the sol-gel method.The structural,optical and electrical properties of ZnO films have been investigated by spectrophotometry,ellipsometry,X-ray diffraction and current-voltage characterizations.It is found that the films exhibit wurtzite structure with a highly c-axis orientation perpendicular to the surface of the substrate,a high reflectivity in the infrared region and a response to illumination.Furthermore,it has been found that Si/(ZnO:Al/Sb)/Al photodiode is promising in photoconduction device while Si/(ZnO:Al)/Al can be used as gas sensor responding to the low H2concentrations. 相似文献