Rapid reactive synthesis of TiAl3 intermetallics by thermal explosion and its oxidation resistance at high temperature

Porous TiAl₃ intermetallics were synthesized from Ti-75 at.% Al elemental powder mixtures using an energy-saving and rapid reactive method of thermal explosion (TE). The results demonstrated that the actual temperature of the compact climbed rapidly from 673 °C to 1036 °C within 24 s, indicating that an obvious TE reaction occurred during sintering process. The video graphs suggested that the TE in Ti–Al system behaved instant occurrence and overall heating whether from axial or radial direction. The silver wires and NaCl particles that pressed on the surface of the sample disappeared due to the heavy heat released during TE reaction. Only pure TiAl₃ phases were synthesized in TE products and the open porosity of 55.4% was easy to obtain. After high-temperature treatment at 1000 °C, large amounts of sintering-neck formed and then improved the compressive strength of porous TiAl₃ materials. Moreover, the mass gain curve of porous TiAl₃ intermetallics oxidized at 650 °C for 120 h exhibited the parabolic oxidation rate law. XPS analysis confirmed that the strong O 1s peak was 531.4 eV which was the typical binding energy of Al₂O₃. Therefore, the excellent oxidation resistance of porous TiAl₃ foams would be considered as good candidate materials for prolonging the service life at high temperatures.     

Relationship between luminescence and matrices in the system A12O3-B2O3-Ce2O3

The system Al₂O₃-B₂O₃-Ce₂O₃, with Al/B ratio varying from 4.5 to 2 and Ce/(Al+B) = 0.02, has been prepared at the temperature from 1 200 to 1 400°C. Relationship between luminescence and matrices in the system Al₂O₃-B₂O₃-Ce₂O₃ was investigated. It was found that some changes of the matrices occurred with Al/B ratio varying from 4.5 to 2. These results lead to a great change in luminescence properties, indicating variation of Ce-surroundings of crystal field. With the decrease of the ratio from 3 to 2, the excitation and emission peaks shift to shorter wavelengths. It was also found that a new type of rare earth luminescent materials was obtained with appropriate Al/B ratio.     

多主元FeNiMnCr0.75Alx高熵合金微观结构和力学性能的研究

研究了合金中Al含量的增加对铸态FeNiMnCr_0.75Al_x（x=0.25,0.5,0.75,原子分数）高熵合金晶体结构及力学性能的影响。采用X射线衍射仪（XRD）和透射电子显微镜（TEM）对合金的微观结构及形貌进行分析,采用维氏硬度计和MTS万能试验机测试合金的硬度和室温压缩性能。试验结果表明,铸态下,FeNiMnCr_0.75Al_x高熵合金均由bcc和fcc两种晶体结构的相构成。随着Al含量的增加,合金中bcc结构的相的相对含量逐渐增加,导致硬度和压缩屈服强度也随之升高,应变量降低;且Al含量的增加最终也促使合金中无序bcc结构的相逐渐转变为Ni：（Mn+Al）=1：1（原子分数比）型有序bcc结构的相。     

Cu-Ni-Al系合金铸态组织研究

对Cu-Ni-Al系合金的铸态组织进行研究,使企业更好地认识和了解Cu-Ni-Al系列合金,进而更好地开发利用该合金.采用金相显微镜、扫描电子显微镜和能谱仪,对Cu-Ni-Al和Cu-Ni-Al-Ti合金进行观察和分析.结果表明：Cu-9.0Ni-1.4Al合金铸态组织中枝晶组织与偏析区（Ni₃Al）界限十分明显,且枝晶组织比较粗大.而Ti的加入促使Ni和Cu的分布变得均匀,并且Ti的加入使合金中有魏氏体产生,致使合金的力学性能降低,减小了合金的变形能力,导致Cu-9.0Ni-1.4Al-0.5Ti合金在热轧时有开裂的现象发生.并且能谱分析显示Ni₃Al存在于枝晶中和枝晶间,说明Ni₃Ti的稳定性较好,在高温时就有Al₃Ti形成,在固溶扩散过程中,Ni₃Ti被排挤到枝晶之间,形成第二相.     

Microstructure and property of the Ti-24Al-15Nb-1.5Mo/TC11 joint welded by electron beam welding

The Ti-24Al-15Nb-1.5Mo alloy, in the as-forged and heat-treated states, was joined to the as-forged TC 11 titanium alloy by electron beam welding with the heat inputs of 135 and 150 kJ/m. Then the microstructure and property of the Ti-24Al-15Nb-1.5Mo/TC 11 welding interface were investigated. The results show that the phase constitution of the weld is not related to the heat input, and is mainly composed of α' phase. Moreover, the intermetallic phases of TiEAlNb, MoNb, Nb₃Al, and TiAl₃ are formed in the weld zone. Therefore, the microhardness value of the weld zone is higher than that of the other portions in the same sample. The profile of the weld is asymmetrically fimnel-like. The grain sizes of the weld and its heat-affected zones are increased with increasing heat input. There is an obvious difference in the element content of the welding interface; only the alloying elements in the fusion zone reach a new balance during solidification.     

Development of high volume rice husk ash alumino silicate composites

The development of high volume rice husk ash (RHA) alumino silicate composites (ASC) was studied. RHA was used as the source of silica and aluminium in the ASC. The mass ratios of RHA:Al(OH)3 of 70:30 to 99:1 were tested. The results indicate that the obtained ASC mortars are not stable and disintegrate in water. Boric acid was introduced to the mixture to overcome this problem. Stable ASC mortars with high RHA:Al(OH)₃ mass ratios of 90:10 to 97.5:2.5 were obtained with the use of boric acid and 115℃ curing. The compressive strength of the mortar of 20 MPa was gained. The immersion test indicates that high volume RHA ASC mortars show good resistance in 3vol% H₂SO₄ solution, but is slightly less durable in 5wt% MgSO₄ solution.     

磁控溅射表面镀膜对Nd2Fe14B稀土永磁体抗腐蚀性能的影响

在Nd₂Fe₁₄B稀土永磁体基体表面,采用磁控溅射（直流+射频）技术制备了Ti/Ni,Ti/Al和Al/Ni等二元合金薄膜和Ti/Al/Ni三元合金薄膜。并通过中性盐雾试验、腐蚀失重计算、电化学腐蚀试验、金相观察等方式,对比研究了不同表面处理对Nd₂Fe₁₄B稀土永磁体基体抗腐蚀性能的影响,并构建了腐蚀模型。研究发现：Ti/Ni,Ti/Al和Al/Ni等二元合金薄膜和Ti/Al/Ni三元合金薄膜均有效地提高了Nd₂Fe₁₄B稀土永磁体基体耐中性盐雾腐蚀和电化学腐蚀的能力;Ti/Al/Ni三元合金薄膜较Ti/Ni,Ti/Al和Al/Ni等二元合金薄膜有更优良的综合耐腐蚀性能,其磁控溅射工艺参数为：Ar流量60 sccm,基片温度常温,Ni,Al,Ti的溅射功率都为250 W,基片转速20 r·min^-1,镀膜均速0.3 nm·s^-1,总计溅射时间1 h。     

原位合成CNTs/Cu-Al2O3复合材料的性能研究

对Al的质量分数分别为0.20%,0.35%,0.60%的Cu-Al合金粉末进行内氧化,得到Cu-Al₂O₃粉末。采用化学气相沉积法在Cu-Al₂O₃粉末表面原位生长碳纳米管(carbon nano tubes, CNTs),采用放电等离子烧结工艺成功制备了CNTs/Cu-Al₂O₃复合材料。采用扫描电子显微镜和透射电子显微镜观察了CNTs/Cu-Al₂O₃复合粉末、复合材料断口的形貌。采用显微硬度计、微拉伸试验机、摩擦磨损试验机分别对纯Cu及复合材料的维氏硬度、抗拉强度、摩擦因数进行测试。采用电化学工作站测试复合材料在3.5%NaCl (质量分数)水溶液中的耐腐蚀性能。结果表明,随着Al的质量分数的增加,粉末表面合成的CNTs的数量也增多。Al的质量分数为0.35%时,CNTs/Cu-Al₂O₃复合材料的综合性能最佳,与纯Cu相比,复合材料的抗拉强度和腐蚀电势分别提高了86.4%和43.2%,分别为315 MPa和-0.268 V,摩擦因数降低了53.3%,仅为0.28。     

I-V andC-V properties of TiO2 thin film by pulsed-laser reactive deposition

TiO-2 thin films have bee deposited on p-Si(111) substrates by pulsed-laser ablation of metallic Ti target in the O-3 ambient. The current-voltage and capacitance-voltage of the Al/TiO-2/Si capacitors are measured. The results show that the dielectric constant of thin film after being annealed at 700℃ is found to be 46, and the border trap density and the interface state density at the TiO-2/p-Si interface are 1.8×10 12 cm -2 and 2×10 12 eV -1·cm -2, respectively. The conduction mechanisms of as-deposited films are also discussed.     

Effects of Yb^3＋ codoping on visible and near infrared emissions of Er^3＋-Yb^3＋ codoped Al2O3 powders by the sol-gel method

The 0.1 mol% Er^3＋ and 0-2 mol% Yb^3＋ codoped Al2O3 powders were prepared by the sol-gel method, and the phase structure, including only two crystalline types of doped Al2O3 phase, γ-（Al,Er, Yb）2O3 and θ-（Al,Er, Yb）2O3, was detected at the sintering temperature of 1000℃. The visible and near infrared emissions properties depended strongly on the Yb^3＋ codoping, and the corresponding maximal peak intensities centered at about 523, 545, 660 and 1533 nm were obtained respectively for the 0.1 mol% Er^3＋ and 0.5 mol% Yb^3＋ codoped Al2O3 powders, which were composed of θ-（Al,Er,Yb）2O3 and a small amount of γ-（Al,Er, Yb）2O3 phases. The two-photon absorption process was responsible for the visible up-conversion emissions, and the one-photon absorption process was involved in the near infrared emissions of the Er^3＋-yb^3＋ codoped Al2O3 powders.     

Microstructure and properties of mullite-based porous ceramics produced from coal fly ash with added Al<Subscript>2</Subscript>O<Subscript>3</Subscript>

Using coal fly ash slurry samples supplemented with different amounts of Al₂O₃, we fabricated mullite-based porous ceramics via a dipping-polymer-replica approach, which is a popular method suitable for industrial application. The microstructure, phase composition, and compressive strength of the sintered samples were investigated. Mullite was identified in all of the prepared materials by X-ray diffraction analysis. The microstructure and compressive strength were strongly influenced by the content of Al₂O₃. As the Al/Si mole ratio in the starting materials was increased from 0.84 to 2.40, the amount of amorphous phases in the sintered microstructure decreased and the compressive strength of the sintered samples increased. A further increase in the Al₂O₃ content resulted in a decrease in the compressive strength of the sintered samples. The mullite-based porous ceramic with an Al/Si molar ratio of 2.40 exhibited the highest compressive strength and the greatest shrinkage among the investigated samples prepared using coal fly ash as the main starting material.     

层状化合物K0.81Li0.27Ti1.73O4的合成

研究以K₂CO₃,Li₂CO₃和TiO₂为反应原料合成层状钛酸盐K_0.81Li_0.27Ti_1.73O₄过程中合成条件对产物的影响. 结果表明: 反应温度在
1 000~1 200 ℃, 反应原料配比为n(K₂CO₃) ∶n(Li₂CO₃) ∶n(TiO₂)=(0.405~0.42) ∶(0.135~0.165) ∶1.73时, 均可以得到产物K_0.81Li_0.27Ti_1.73O₄, 延长反应时间及升高反应温度均有利于产物的生成; 在1 200 ℃高温条件下, 使用刚玉坩埚为反应容
器时, 最佳的反应条件是： 反应温度为1 100 ℃, 反应原料配比为n(K₂CO₃) ∶n(Li₂CO₃) ∶n(TiO₂)=0.405 ∶0.135 ∶1.73, 反应24 h.     

机械合金化-热处理制备V5Si3材料

[目的]为了获得V/Si类化合物基本结构和性能,拟合成V/Si系金属间化合物V_5Si_3。[方法]采用V粉和Si粉作原料,按照原子比V∶Si=5∶3进行称量,通过机械合金化与热处理制备V_5Si_3,再利用XRD,SEM/EDS等方法对球磨粉体试样和热处理试样的物相组成、微观形貌和微区成分进行分析与表征,并测量其抗压性能和硬度。[结果]V/Si粉体经过球磨后颗粒度减小,逐渐非晶化,最终得到以原子比V∶Si=5∶3结合的非晶态物质;经过热处理,非晶态结构转变为V_5Si_3晶体。[结论]随着热处理温度的升高,晶体结晶度提高,材料的抗压强度和显微硬度增加,抗压强度达到640 MPa,显微硬度最高为656 MPa。     

The first-principles study on the doping effect of Re in Ni3Al

Using first-principles density function for molecules method （DMol） and discrete variational method （DVM） based on the density functional theory, we studied the doping effect of Re in Ni3Al. The structure relaxation and the alloying energy show that Re has a strong Al site preference and leads to the local deformation, which is in agreement with the experimental results and other theoretical results. In addition, the charge density difference and the bond order show that Re can strongly enhance the interatomic interaction between the nearest neighbor atoms. From the density of states and the Pauli spectrum, we find that resonance states and localized states are induced by doping Re, and the doped Re atom forms the hybridized bond with the nearest neighbor atoms.     

Al2O3/WO3/ZrO2催化剂的制备及在酯交换反应中的研究

以松木为模板,采用模板法将不同含量的Al₂O₃添加到WO₃/ZrO₂复合氧化物中,采用X射线衍射、BET比表面积分析、拉曼光谱和NH₃等温吸附测试等手段对其进行表征,以评估其改进结果。将Al₂O₃/WO₃/ZrO₂催化剂应用到甲醇与乌桕油（非食用油）的酯交换反应中,在其他反应条件相同,Al₂O₃质量分数为3%时,生物柴油最高产率达到83.1%。结果表明：添加Al₂O₃稳定了ZrO₂的四方相结构,使得催化剂比表面积更大、孔数量增加;模板法制备的催化剂孔径分布均匀,WO₃呈高度分散无定型状态;引入Al₂O₃增加了WO₃/ZrO₂催化剂的中强酸性,对弱酸性和强酸性无明显改变。     

超声波搅拌时间对原位自生Mg2Si/Al基复合材料凝固组织和力学性能的影响

为了研究铝基复合材料的凝固组织和力学性能,采用超声波搅拌的方法制备了原位自生Mg₂Si/Al基复合材料.利用X射线衍射仪(XRD)、金相显微镜(OM)和扫描电子显微镜(SEM)分析其微观形貌,并通过硬度检测和拉伸试验测试其力学性能.结果表明:超声波搅拌不但能够细化初生Mg₂Si颗粒,改变凝固组织形貌,而且具有除气除杂功能,二者共同提高了Mg₂Si/Al基复合材料的力学性能;经过超声波搅拌的Mg₂Si/Al基复合材料与未经过超声波搅拌的Mg₂Si/Al基复合材料相比,抗拉强度与伸长率总体呈上升趋势,其断口形貌均为准解理面.在超声时间为40 s时,抗拉强度和伸长率达到最大值,分别为201 MPa和5.63%,相比未超声处理的Mg₂Si/Al基复合材料的抗拉强度和伸长率,分别增长了139.29%和178.71%;复合材料的硬度先升高后降低,超声作用时间为30 s时硬度最佳,为116.96(HB).     

Bulk Al-Al3Zr composite prepared by mechanical alloying and hot extrusion for high-temperature applications

Bulk Al/Al₃Zr composite was prepared by a combination of mechanical alloying (MA) and hot extrusion processes. Elemental Al and Zr powders were milled for up to 10 h and heat treated at 600℃ for 1 h to form stable Al₃Zr. The prepared Al₃Zr powder was then mixed with the pure Al powder to produce an Al-Al₃Zr composite. The composite powder was finally consolidated by hot extrusion at 550℃. The mechanical properties of consolidated samples were evaluated by hardness and tension tests at room and elevated temperatures. The results show that annealing of the 10-h-milled powder at 600℃ for 1 h led to the formation of a stable Al₃Zr phase. Differential scanning calorimetry (DSC) results confirmed that the formation of Al₃Zr began with the nucleation of a metastable phase, which subsequently transformed to the stable tetragonal Al₃Zr structure. The tension yield strength of the Al-10wt%Al₃Zr composite was determined to be 103 MPa, which is approximately twice that for pure Al (53 MPa). The yield stress of the Al/Al₃Zr composite at 300℃ is just 10% lower than that at room temperature, which demonstrates the strong potential for the prepared composite to be used in high-temperature structural applications.     

Effect of SiO2/Na2O mole ratio on the properties of foam geopolymers fabricated from circulating fluidized bed fly ash

Geopolymers are three-dimensional aluminosilicates formed in a short time at low temperature by geopolymerization. In this pa-per, alkali-activated foam geopolymers were fabricated from circulating fluidized bed fly ash （CFA）, and the effect of SiO2/Na2O mole ratio （0.91-1.68） on their properties was studied. Geopolymerization products were characterized by mechanical testing, scanning electron mi-croscopy （SEM）, energy-dispersive X-ray spectroscopy （EDX）, and X-ray diffraction （XRD）. The results show that SiO2/Na2O mole ratio plays an important role in the mechanical and morphological characteristics of geopolymers. Foam samples prepared in 28 d with a SiO2/Na2O mole ratio of 1.42 exhibit the greatest compressive strength of 2.52 MPa. Morphological analysis reveals that these foam geo-polymers appear the relatively optimized pore structure and distribution, which are beneficial to the structure stability. Moreover, a combina-tion of the Si/Al atomic ratio ranging between 1.47 and 1.94 with the Na/Al atomic ratio of about 1 produces the samples with high strength.     

Research on C<Subscript>3</Subscript>N<Subscript>4</Subscript> superhard compound thin film and its application

By combination of DC reactive magnetron sputtering with multiple arcplating, the alternating C₃N₄/TiN compound film is deposited onto HSS. The core level binding energy and the contents of carbon and nitrogen are characterized by X-ray photoelectron spectrum. X-ray diffraction (XRD) shows that compound thin film contains hard crystalline phases of α-C₃N₄ and β-C₃N₄. The Knoop microhardness in the load range of 50, 5–54, 1 GPa is measured. According to acoustic emission scratch test, the critical load values for the coatings on HSS substrates are in the range of 40–80 N. The metal coated with C₃N₄/TiN compound films has a great improvement in the resistance against corrosion. Many tests show that such a coating has a very high wearability. Compared with the uncoated and TiN coated tools, the C₃N₄/TiN coated tools have a much longer cutting life. Foundation item: Supported by the National Natural Science Foundation of China (19875037) Biography: Wu Da-we( (1941-), male, Professor, research direction; thin film and its application.     

Hydrothermal synthesis, characterization and nonlinear optical effect of orthorhombic phase Ca2B6O11 · H2O

Hydrothermal treatment of calcium oxide and boric acid mixtures at temperatures between 234 °C and 300 °C has produced a colorless, transparent, orthorhombic compound Ca₂B₆O₁₁ · H₂O. Of the seven known members of the series of hydrated dicalcium hexaborate containing boron-oxygen six-membered ring anionic group (B₃O₈)^-7, only the title compound has been found to have the nonlinear optical effect. The second harmanic generation (SHG) effect of its crystal is larger than that of KH₂PO₄ (KDP). The reflection spectrum has shown that this compound has no absorption in the experimental wavelength range (800–240 nm). Its crystal structure is favorable for generating the nonlinear optical effect.