Stru-CAD在钢结构详图设计中的应用

Stru-CAD是一种交互式3D实体模型系统,用以钢结构详图设计,自动生成所需的全部图纸、装配及管理的信息.StruCad还可与其他方面链接如第三方分析软件、CAD软件包及内部CNC后处理器,从而使相关设计与制造工作进一步自动化.     

钢结构详图设计要点

阐述了与生产相适应的钢结构详图绘制的步骤及各步骤形成的文件,列出了钢结构详图设计所使用的工具软件。     

门式轻钢结构制作工艺

<正>钢结构建筑以其抗震、耐用、美观、建设周期短,便于拆迁再利用等特点,深受建筑市场的亲睐。1一般轻钢结构制作工艺流程首先,依据钢结构施工详图,进行图纸审核,对原材料(板材、型材、线材、焊材、涂料等)进行外观检查,包括材质、规格,表面缺陷、颜色等。然后,进行放样、号料、接板对焊、气割剪切下料,划线钻孔、坡口加工,同时进行零件的冷矫正和热矫正。     

具有良好可再生性的新型二氧化硅磁性氧化石墨烯纳米复合材料

Graphene oxide (GO) wrapped Fe₃O₄ nanoparticles (NPs) were prepared by coating the Fe₃O₄ NPs with a SiO₂ layer, and then modifying by amino groups, which interact with the GO nanosheets to form covalent bonding. The SiO₂ coating layer plays a key role in integrating the magnetic nanoparticles with the GO nanosheets. The effect of the amount of SiO₂ on the morphology, structure, adsorption, and regenerability of the composites was studied in detail. An appropriate SiO₂ layer can effectively induce the GO nanosheets to completely wrap the Fe₃O₄ NPs, forming a core-shell Fe₃O₄@SiO₂@GO composite where Fe₃O₄@SiO₂ NPs are firmly encapsulated by GO nanosheets. The optimized Fe₃O₄@SiO₂@GO sample exhibits a high saturated adsorption capacity of 253 mg·g?1 Pb(II) cations from wastewater, and the adsorption process is well fitted by Langmuir adsorption model. Notably, the composite displays excellent regeneration, maintaining a ~90% adsorption capacity for five cycles, while other samples decrease their adsorption capacity rapidly. This work provides a theoretical guidance to improve the regeneration of the GO-based adsorbents.     

微波预处理对复杂铜矿磨矿及浮选动力学的影响

The effect of CaCO₃, Na₂CO₃, and CaF₂ on the reduction roasting and magnetic separation of high-phosphorus iron ore containing phosphorus in the form of Fe₃PO₇ and apatite was investigated. The results revealed that Na₂CO₃ had the most significant effect on iron recovery and dephosphorization, followed by CaCO₃, the effect of CaF₂ was negligible. The mechanisms of CaCO₃, Na₂CO₃, and CaF₂ were investigated using X-ray diffraction (XRD), scanning electron microscopy and energy dispersive spectrometry (SEM–EDS). Without additives, Fe₃PO₇ was reduced to elemental phosphorus and formed an iron–phosphorus alloy with metallic iron. The addition of CaCO₃ reacted with Fe₃PO₇ to generate an enormous amount of Ca₃(PO₄)₂ and promoted the reduction of iron oxides. However, the growth of iron particles was inhibited. With the addition of Na₂CO₃, the phosphorus in Fe₃PO₇ migrated to nepheline and Na₂CO₃ improved the reduction of iron oxides and growth of iron particles. Therefore, the recovery of iron and the separation of iron and phosphorus were the best. In contrast, CaF₂ reacted with Fe₃PO₇ to form fine Ca₃(PO₄)₂ particles scattered around the iron particles, making the separation of iron and phosphorus difficult.     

不同硅饱和系数水榴石的碳酸化分解动力学

Carbonated decomposition of hydrogarnet is one of the vital reactions of the calcification–carbonation method, which is designed to dispose of low-grade bauxite and Bayer red mud and is a novel eco-friendly method. In this study, the effect of the silica saturation coefficient (x) on the carbonation of hydrogarnet was investigated from the kinetic perspective. The results indicated that the carbonation of hydrogarnets with different x values (x = 0.27, 0.36, 0.70, and 0.73) underwent two stages with significantly different rates, and the kinetic mechanisms of the two stages can be described by the kinetic functions R3 and D3. The apparent activation energies at Stages 1 and 2 were 41.96–81.64 and 14.80–34.84 kJ/mol, respectively. Moreover, the corresponding limiting steps of the two stages were interfacial chemical reaction and diffusion.     

一种超重力燃烧合成制备高性能高熵合金的新方法

A new method of high-gravity combustion synthesis (HGCS) followed by post-treatment (PT) is reported for preparing high-performance high-entropy alloys (HEAs), Cr_0.9FeNi_2.5V_0.2Al_0.5 alloy, whereby cheap thermite powder is used as the raw material. In this process, the HEA melt and the ceramic melt are rapidly formed by a strong exothermic combustion synthesis reaction and completely separated under a high-gravity field. Then, the master alloy is obtained after cooling. Subsequently, the master alloy is sequentially subjected to conventional vacuum arc melting (VAM), homogenization treatment, cold rolling, and annealing treatment to realize a tensile strength, yield strength, and elongation of 1250 MPa, 1075 MPa, and 2.9%, respectively. The present method is increasingly attractive due to its low cost of raw materials and the intermediate product obtained without high-temperature heating. Based on the calculation of phase separation kinetics in the high-temperature melt, it is expected that the final alloys with high performance can be prepared directly across master alloys with higher high-gravity coefficients.     

利用皮秒激光烧蚀制备非球形铝纳米颗粒

We report the picosecond laser ablation of aluminum targets immersed in a polar organic liquid (chloroform, CHCl₃) with ~2 ps laser pulses at an input energy of ~350 μJ. The synthesized aluminum nanoparticles exhibited a surface plasmon resonance peak at ~340 nm. Scanning electron microscopy images of Al nanoparticles demonstrated the spherical morphology with an average size of (27 ± 3.6) nm. The formation of smaller spherical Al nanoparticles and the diminished growth could be from the formation of electric double layers on the Al nanoparticles. In addition to spherical aluminum nanoparticles, triangular/pentagonal/hexagonal nanoparticles were also observed in the colloidal solution. Field emission scanning electron microscopy images of ablated Al targets demonstrated laser induced periodic surface structures (LIPSSs), which were the high spatial frequency LIPSSs (HSF-LIPSSs) since their grating period was ~280 nm. Additionally, coarse structures with a period of ~700 nm were observed.     

窄板坯结晶器内连铸工艺参数对钢液流场的影响

Computational simulations and high-temperature measurements of velocities near the surface of a mold were carried out by using the rod deflection method to study the effects of various operating parameters on the flow field in slab continuous casting (CC) molds with narrow widths for the production of automobile exposed panels. Reasonable agreement between the calculated results and measured subsurface velocities of liquid steel was obtained under different operating parameters of the CC process. The simulation results reveal that the flow field in the horizontal plane located 50 mm from the meniscus can be used as the characteristic flow field to optimize the flow field of molten steel in the mold. Increases in casting speed can increase the subsurface velocity of molten steel and shift the position of the vortex core downward in the downward circulation zone. The flow field of liquid steel in a 1040 mm-wide slab CC mold can be improved by an Ar gas flow rate of 7 L·min?1 and casting speed of 1.7 m·min?1. Under the present experimental conditions, the double-roll flow pattern is generally stable at a submerged entry nozzle immersion depth of 170 mm.     

电渣重熔脱硫技术研究进展

Electroslag remelting (ESR) gives a combination of liquid metal refining and solidification structure control. One of the typical aspects of liquid metal refining during ESR for the advanced steel and alloy production is desulfurization. It involves two patterns, i.e., slag–metal reaction and gas–slag reaction (gasifying desulfurization). In this paper, the advances in desulfurization practices of ESR are reviewed. The effects of processing parameters, including the initial sulfur level of consumable electrode, remelting atmosphere, deoxidation schemes of ESR, slag composition, melting rate, and electrical parameters on the desulfurization in ESR are assessed. The interrelation between desulfurization and sulfide inclusion evolution during ESR is discussed, and advancements in the production of sulfur-bearing steel at a high-sulfur level during ESR are described. The remaining challenges for future work are also proposed.     

Mineral transition and formation mechanism of calcium aluminate compounds in CaO?Al2O3?Na2O system during high-temperature sintering

The mineral transition and formation mechanism of calcium aluminate compounds in CaO?Al₂O₃?Na₂O system during the high-temperature sintering process were systematically investigated using DSC?TG, XRD, SEM?EDS, FTIR, and Raman spectra, and the crystal structure of Na₄Ca₃(AlO₂)₁₀ was also simulated by Material Studio software. The results indicated that the minerals formed during the sintering process included Na₄Ca₃(AlO₂)₁₀, CaO·Al₂O₃, and 12CaO·7Al₂O₃, and the content of Na₄Ca₃(AlO₂)₁₀ could reach 92wt% when sintered at 1200°C for 30 min. The main formation stage of Na₄Ca₃(AlO₂)₁₀ occurred at temperatures from 970 to 1100°C, and the content could reach 82wt% when the reaction temperature increased to 1100°C. The crystal system of Na₄Ca₃(AlO₂)₁₀ was tetragonal, and the cells preferred to grow along crystal planes (110) and (210). The formation of Na₄Ca₃(AlO₂)₁₀ was an exothermic reaction that followed a secondary reaction model, and its activation energy was 223.97 kJ/mol.     

含细夹层的分矿充填层中流动特性的可视化

Ore particles, especially fine interlayers, commonly segregate in heap stacking, leading to undesirable flow paths and changeable flow velocity fields of packed beds. Computed tomography (CT), COMSOL Multiphysics, and MATLAB were utilized to quantify pore structures and visualize flow behavior inside packed beds with segregated fine interlayers. The formation of fine interlayers was accompanied with the segregation of particles in packed beds. Fine particles reached the upper position of the packed beds during stacking. CT revealed that the average porosity of fine interlayers (24.21%) was significantly lower than that of the heap packed by coarse ores (37.42%), which directly affected the formation of flow paths. Specifically, the potential flow paths in the internal regions of fine interlayers were undeveloped. Fluid flowed and bypassed the fine interlayers and along the sides of the packed beds. Flow velocity also indicated that the flow paths easily gathered in the pore throat where flow velocity (1.8 × 10?5 m/s) suddenly increased. Fluid stagnant regions with a flow velocity lower than 0.2 × 10?5 m/s appeared in flow paths with a large diameter.     

气体扩散层集流体对Ni(OH)2纳米结构电化学性能的影响

We report the electrochemical performance of Ni(OH)₂ on a gas diffusion layer (GDL). The Ni(OH)₂ working electrode was successfully prepared via a simple method, and its electrochemical performance in 1 M NaOH electrolyte was investigated. The electrochemical results showed that the Ni(OH)₂/GDL provided the maximum specific capacitance value (418.11 F·g?1) at 1 A·g?1. Furthermore, the Ni(OH)₂ electrode delivered a high specific energy of 17.25 Wh·kg?1 at a specific power of 272.5 W·kg?1 and retained about 81% of the capacitance after 1000 cycles of galvanostatic charge–discharge (GCD) measurements. The results of scanning electron microscopy (SEM) coupled with energy-dispersive X-ray spectroscopy (EDS) revealed the occurrence of sodium deposition after long-time cycling, which caused the reduction in the specific capacitance. This study results suggest that the light-weight GDL, which can help overcome the problem of the oxide layer on metal–foam substrates, is a promising current collector to be used with Ni-based electroactive materials for energy storage applications.     

全尾砂膏体充填材料早期强度、性能改善及稳定性分析

High-density tailings, small cementitious materials, and additives are used for backfill materials with poor early compressive strength (ECS), which may greatly affect the mining and backfill cycle, to prepare paste backfill materials (PBMs) with a high ECS. The effects and mechanisms of different early strength agents on the property of PBM are investigated. The action mechanism of additives on the properties of PBM is also analyzed through X-ray diffraction, scanning electron microscope, and energy dispersive spectrometry. Results show that the effects of single-component additives 1, 3, and 6 are better than those of the other additives, and their optimal dosages are 3wt%, 1wt%, and 3wt%, respectively. The optimum multicomponent combinations are 1wt% of additive 1 and 1.5wt% of additive 6. The ECS of the paste with additive 10 increases to a greater extent than that of the other pastes because of the synergistic action of additive 1 with additive 6. The hydration product of Ca(OH)₂ is consumed, and more C–S–H gels are generated with the addition of additives to paste. Tailings particles, ettringite crystals, and gels intertwined with one another form a dense net-like structure that fills the pores. This structure can significantly improve the ECS of PBM.     

低能质子对辐照富镍TiNi合金薄膜显微组织、马氏体转变和力学性能的影响

Ni–48.5at%Ti thin films were irradiated in the austenite phase by different energy-level protons at a dose rate of 1.85 × 1012 p/(cm2·s), and the total dose was 2.0 × 1016 p/cm2. The microstructures of the thin films before and after irradiation were evaluated by transmission electron microscopy (TEM) and grazing-incidence X-ray diffraction (GIXRD), which showed that the volume fraction of Ti₃Ni₄ phase elevated with proton energy level. The influence of proton irradiation on the transformation behavior of the TiNi thin films was investigated by differential scanning calorimetry (DSC). Compared with the unirradiation film, the reverse transformation start temperatures (A_s) decreased by about 3°C after 120 keV proton-irradiation. The proton irradiation also had a significant effect on the mechanical properties of the TiNi thin films. After 120 keV energy proton-irradiation, the fracture strength increased by 8.44%, and the critical stress increased by 21.1%. In addition, the nanoindenter measurement image showed that the hardness of the thin films increased with the increase of proton-irradiation energy. This may be due to the defects caused by irradiation, which strengthen the matrix.     

环绕超音速燃气流的集束射流特性

Based on a current coherent jet, this study proposes a supersonic combustion (SC) coherent jet in which the main oxygen jet is surrounded by a supersonic fuel gas. The characteristics of the proposed coherent jet are analyzed using experimental methods and numerical simulations in the high-temperature environment of electric arc furnace (EAF) steelmaking. The SC coherent jet achieved stable combustion in the EAF steelmaking environment. The simulated combustion temperature of the supersonic shrouding methane gas was 2930 K, slightly below the theoretical combustion temperature of methane–oxygen gas. The high speed and temperature of the supersonic flame effectively weakened the interaction between the main oxygen jet and the external ambient gas, inhibiting the radial expansion of the main oxygen jet and maintaining its high speed and low turbulence over a long distance. These features improved the impact capacity of the coherent jet and strengthened the stirring intensity in the EAF bath.     

碳分配处理对原位VCp增强铁基复合材料组织、力学性能和耐磨性的影响

The wear resistance of iron (Fe)-matrix materials could be improved through the in situ formation of vanadium carbide particles (VCp) with high hardness. However, brittleness and low impact toughness limit their application in several industries due to addition of higher carbon content. Carbon-partitioning treatment plays an important role in tuning the microstructure and mechanical properties of in situ VCp-reinforced Fe-matrix composite. In this study, the influences of carbon-partitioning temperatures and times on the microstructure, mechanical properties, and wear resistance of in situ VCp-reinforced Fe-matrix composite were investigated. The experimental results indicated that a certain amount of retained austenite could be stabilized at room temperature through the carbon-partitioning treatment. Microhardness of in situ VCp-reinforced Fe-matrix composite under carbon-partitioning treatment could be decreased, but impact toughness was improved accordingly when wear resistance was enhanced. In addition, the enhancement of wear resistance could be attributed to transformation-induced plasticity (TRIP) effect, and phase transformation was caused from γ-Fe (face-centered cubic structure, fcc) to α-Fe (body-centered cubic structure, bcc) under a certain load.     

钙化合物对钒钛磁铁矿精矿碳热还原的影响

Effects of calcium compounds on the carbothermic reduction of vanadium titanomagnetite concentrate (VTC) were investigated. It was found that calcium compounds had great effects on the metallization rate of the reduction product, the order of the metallization rate of reduction product being CaCO₃ > no additive > CaSO₄ > CaCl₂, which indicated that the addition of CaCO₃ was more conducive to promoting the reduction of iron than other calcium compounds. Gas analysis showed that there were mainly two processes in the carbothermic reduction of VTC, a solid–solid and a solid–gas reaction. The concentrations of CO and CO₂ were highest when CaCO₃ was added, while that in a roasting system decreased the most when CaCl₂ was added. X-ray diffraction (XRD) analysis showed that calcium compounds could change the reduction process of ilmenite in VTC. The phase compositions of the reduction products were changed from metallic iron (Fe) and anosovite (FeTi₂O₅) to metallic iron (Fe) and perovekite (CaTiO₃) when calcium compounds were added. Additionally, CaSO₄ and CaCl₂ could significantly promote the growth of metallic iron particles, though the existence of Fe-bearing Mg₂TiO₄ in reduction products was not conducive to the reduction of iron. The formation of FeS would further hinder the reduction of iron after adding CaSO₄.     

铸造超双相和超双相不锈钢的力学、腐蚀和冲蚀性能对比

Duplex stainless steels (DSSs) used in subsea structures and desalination industries require high corrosion and erosion resistance as well as excellent mechanical properties. The newly introduced cast duplex grade ASTM A890 7A has a unique composition and is expected to have a much better resistance to corrosion and erosion compared with the super-duplex grades 5A and 6A. This work is a comparative study of the mechanical properties, corrosion, and erosion?corrosion resistance of super-duplex grades 5A and 6A and the hyper-duplex grade 7A. The three DSSs exhibited equiaxial austenite islands in the ferrite matrix and balanced phase ratios. The hardness of the grade 7A was nearly 15% higher than those of the super-duplex grades, which is attributed to the effect of the higher contents of W and Mn in 7A. The impact toughness of grade 7A was found to be lower than those of the super-duplex grades due to the carbide precipitation resulting from the partial substitution of Mo with W. The oxide layer strengthening effect of rare earth elements and the higher pitting resistance equivalent number (PREN) of grade 7A resulted in higher corrosion resistance. The harder and more passive grade 7A showed a 35% lower material loss during erosion?corrosion.