Compound machining of silicon carbide ceramics by high speed end electrical discharge milling and mechanical grinding

A compound process that integrates end electrical discharge (ED) milling and mechanical grinding to machine silicon carbide (SiC) ceramics is developed in this paper. The process employs a turntable with several uniformly-distributed cylindrical copper electrodes and abrasive sticks as the tool, and uses a water-based emulsion as the machining fluid. End electrical discharge milling and mechanical grinding happen alternately and are mutually beneficial, so the process is able to effectively machine a large surface area on SiC ceramic with a good surface quality. The machining principle and characteristics of the technique are introduced. The effects of polarity, pulse duration, pulse interval, open-circuit voltage, discharge current, diamond grit size, emulsion concentration, emulsion flux, milling depth and tool stick number on performance parameters such as the material removal rate, tool wear ratio, and surface roughness have been investigated. In addition, the microstructure of the machined surface under different machining conditions is examined with a scanning electron microscope and an energy dispersive spectrometer. The SiC ceramic was mainly removed by end ED milling during the initial rough machining mode, whereas it is mainly removed by mechanical grinding during the later finer machining mode; moreover, the tool material can transfer to the workpiece surface during the compound process.     

微弧氧化机理及电击穿模型

为了研究微弧氧化的基本过程和机理,采用自行设计的气体介质电极击穿放电试验装置,测量了微弧氧化过程中阴极和阳极之间的距离与最低击穿电压的关系曲线,并建立了微弧氧化阳极气泡击穿理论模型和阳极等效电路.结果表明:最低击穿电压Vk值大小随阴、阳极之间距离增大而近似线性增加,微弧氧化膜层是在气泡位于陶瓷层的孔隙处时而生长;阳极气泡击穿理论模型能够合理地解释微弧氧化的基本过程和机理,并为改善微弧氧化工艺和提高膜层性能提供了理论基础.     

MoSi2的机械研磨相变

采用ZJM10T型搅拌球磨机和X射线衍射仪(XRD),研究了机械研磨(MG)条件下MoSi2的同素异构转变及其非晶化,并对其转变机理进行了初步分析和讨论.结果表明,当球料比为10∶1,球磨机转速为450 r/min时,MoSi2粉末在机械球磨80 h后,没有H-MoSi2生成;而当球料比为20∶1,转速为600 r/min时,机械球磨60 h,已有少量的H-MoSi2生成,同时随着球磨时间的增加H-MoSi2的量逐渐增加.继续机械研磨,MoSi2合金粉末呈非晶化.试验结果证实相对高的能量有助于MoSi2的固态相变.     

Mechanical and wear properties of Al-Al3Mg2 nanocomposites prepared by mechanical milling and hot pressing

β-Al₃Mg₂ intermetallic was used as a reinforcing agent to improve the mechanical properties of an aluminum matrix. Different amounts of Al₃Mg₂ nanoparticles (ranging from 0wt% to 20wt%) were milled with aluminum powders in a planetary ball mill for 10 h. Consolidation was conducted by uniaxial pressing at 400°C under a pressure of 600 MPa for 2 h. Microstructural characterization confirms the uniform distribution of Al₃Mg₂ nanoparticles within the matrix. The effects of nano-sized Al₃Mg₂ content on the wear and mechanical properties of the composites were also investigated. The results show that as the Al₃Mg₂ content increases to higher levels, the hardness, compressive strength, and wear resistance of the nanocomposites increase significantly, whereas the relative density and ductility decrease. Scanning electron microscopy (SEM) analysis of worn surfaces reveals that a transition in wear mechanisms occurs from delamination to abrasive wear by the addition of Al₃Mg₂ nanoparticles to the matrix.     

基于线电极电火花展成加工的放电特征研究

针对基于线电极展成加工的放电间隙进行了理论分析,提出了一些新的研究观点。研究分析表明,其放电间隙对制定伺服控制进给策略至关重要。     

基于GRNN的电火花线切割加工工艺预测

将广义回归神经网络(GRNN)应用到电火花线切割多次切割加工预测中,减少参数选择的盲目性.采用正交试验的方法,进行放电脉宽、脉间、峰值电流、运丝速度、工作液及每次切割的偏移量对切割速度、表面粗糙度的影响试验,将实验数据作为神经网络的训练样本;将误差序列的均方差作为广义回归神经网络性能的评价指标.实验发现:利用GRNN网络的切割速度预测误差小于4％,表面粗糙度预测误差小于2％,预测精度较高,可以有效地指导加工参数的选择.     

电工电子实验网络辅助教学实践研究

针对电工电子实验教学中存在的学时短、实验过程流程化、重点和难点不突出、课前预习不到位等问题,充分利用网络教学平台资源丰厚、交互性强的优势,有针对性地制作实验教学视频,其中突出实验方法、电工电子基本原理、重点难点问题等内容,作为课外辅助教学手段,使课堂理论教学与实验教学更好地相互促进,从而提高教学质量。     

正交磁场对电火花单脉冲放电中电蚀凹坑的影响规律

电火花放电通道在正交磁场的作用下向洛伦兹力方向偏转、延伸,进而导致电蚀凹坑形貌发生变化,研究磁场辅助电火花加工(MF-EDM)过程中电蚀凹坑的形貌变化规律及特点,对进一步明晰电火花加工机理具有重要意义.基于MF-EDM气中单脉冲放电试验,使用表面轮廓仪观测电蚀凹坑延伸长度、深度、宽度及放电起始点偏移量,并得出磁场及放电参数对电蚀凹坑的影响规律.结果表明:电蚀凹坑长度随着磁感应强度、开路电压的增大而增大;电极外伸长度的影响结果相反;电蚀凹坑深度随着磁感应强度、开路电压、电极外伸长度的增加没有明显的变化规律;电容与磁感应强度存在最优参数组合以使凹坑长度最大;随着磁感应强度及放电能量的增加放电起始点的偏移量增加.     

非导电工程陶瓷电火花磨削热量分配模型

对非导电工程陶瓷加工新技术--双电极同步伺服跟踪电火花磨削加工(EDGSSDE)中产生的热量进行了分析,建立了EDGSSDE的热源模型和热量在非导电工程陶瓷、金属结合剂砂轮、磨屑和工作液间的分配模型,并进行了数值计算.计算结果表明,热量在金属结合剂砂轮和工作液间的分配随着加工深度的增加而逐渐减小,热量在非导电工程陶瓷间的分配随着加工深度的增加而逐渐增大,热量在磨屑间的分配比很小,且随着加工深度的增加变化不大.加工中工作液和砂轮带走大部分的热量.     

非导电工程陶瓷电火花磨削热量分配模型

对非导电工程陶瓷加工新技术——双电极同步伺服跟踪电火花磨削加工（EDGSSDE）中产生的热量进行了分析，建立了EDGSSDE的热源模型和热量在非导电工程陶瓷、金属结合剂砂轮、磨屑和工作液间的分配模型，并进行了数值计算。计算结果表明，热量在金属结合剂砂轮和工作液间的分配随着加工深度的增加而逐渐减小，热量在非导电工程陶瓷间的分配随着加工深度的增加而逐渐增大，热量在磨屑间的分配比很小，且随着加工深度的增加变化不大。加工中工作液和砂轮带走大部分的热量。     

Single-step fabrication of bionic-superhydrophobic surface using reciprocating-type high-speed wire cut electrical discharge machining

In this work, bionic-superhydrophobic surfaces on aluminum alloy 5083 are fabricated by reciprocatingtype high-speed wire cut electrical discharge machining based on the hydrophobic property of the rice leaf. Submillimeter-scale rectangular grooves are processed on the surfaces. The superhydrophobic surface has shown a static contact angle of 158°, which is similar to the rice leaf. The morphological features are characterized by scanning electron microscopy, showing that the craters and bumps are uniformly distributed on the surfaces of the rectangular grooves with porous nanostructures. The method proposed in this work has the advantages of using only one step,requiring no further procedure to lower the surface energy and processing a large-area surface efficiently.     

快走丝电火花线切割加工试验研究

结合青海大学基础工业训练中心的DK7740型电火花线切割机床,研究了脉冲宽度和峰值电流对线切割加工效率和表面质量的影响,为正确选择电参数提供了参考。     

Correlation between geometrical parameters of electrical tree and corresponding partial discharge parameters in XLPE

This paper deals with the experimental study on the correlation between the geometrical parameters of electrical tree and corresponding partial discharge (PD) characteristic parameters in the course of electrical tree aging within cross linked polyethylene (XLPE) insulation. The electrical tree aging tests were performed on specimens removed from a section of 220 kV transmission cable. The PD macroscopic characteristic parameters were found to be significantly dependent on the corresponding geometrical parameters of electrical tree channels in the course of aging of XLPE, and different kind of electrical tree has different characteristics, and there is obvious correlation between the type of electrical tree and the pre-applied power-frequency stress. Beside, using regression analysis, the expression of the relation between them were obtained, and from which it can be seen that there is significant nonlinear correlation between geometrical parameters of electrical tree and corresponding PD characteristic parameters in the course of aging of XLPE. Therefore, the aging degree of XLPE can be effectively evaluated by recognizing the changing regularity of the PD rnacroscopic characteristic parameters.     

平滑伪Wigner-Ville分布在电气设备局部放电信号分析中的应用

为了有效分析电气设备局部放电信号基于时域和频域的联合特性,本文采用平滑伪Wigner-Ville分布对放电信号进行时频分析,有效解决了Wigner-Ville分布中存在交叉干扰的问题。为了验证平滑伪Wigner-Ville分布的有效性,本文分别采用Wigner-Ville分布和平滑伪Wigner-Ville分布对局部放电信号进行分析。实验结果表明,平滑伪Wigner-Ville分布可以有效分析局部放电信号的时频特性。     

液体中镁合金表面电火花Al-Nd合金化研究

以Al-Nd铸造合金为电极、蒸馏水和煤油为电介液,对ZM5镁合金进行电火花合金化.采用金相分析、能谱分析和扫描电镜对合金化层的形貌和成分进行研究.结果表明,应用液体中电火花合金化技术,可以在镁合金表面制备合金化层;以蒸馏水为电介液、放电电压为80~100 V,或以煤油为电介液、放电电压为40~60 V时,合金化层较连续、致密,其最大厚度可以达到50 μm.     

液电效应除垢机理分析与试验研究

利用在水中设置的电极附加高电压瞬间放电产生的液电效应,实现对金属管件污垢的去除。通过建立管件除垢的力学模型,分析了金属管壁附着污垢在液电效应作用下发生剥落及破碎机理,并利用水泥垢模拟实际污垢进行了管件除垢试验。试验结果不仅证实了理论分析,亦充分说明了利用液电效应进行各类金属管件与结垢设备污垢的去除是一种很好的工艺方法。     

无限大压电体中导电裂纹尖端的力电场

根据Stroh方法中的矩阵A和B构造了两个新矩阵M和L,得到了适合求解导电裂纹问题的广义势矢量V和广义力矢量s的简洁表达式,采用Suo方法研究了无限大压电体中半无限大导电裂纹和有限长度导电裂纹尖端场的解析解,发现裂纹前方的应力场和电场可以采用广义应力强度因子描述．     

含周期性分布导电孔洞压电陶瓷的力电损伤

为分析含周期性分布球形/椭球形导电孔洞压电陶瓷的力电损伤,采用胞元法对孔洞体积分数、形状比和导电性质对力电损伤的影响进行了研究.结果表明,力电损伤各分量随着孔洞体积分数的增大单调上升;孔洞体积分数和形状比对力损伤的影响明显大于电损伤;几乎与此相反,孔洞导电性对力损伤影响很小,但对电损伤影响比较明显.     

铣削Cr12材料的铣削力试验研究

本文应用压电式铣削测力仪试验研究含铝高速钢铣刀铣削Cr12材料的铣削力.研究了主轴转速、进给速度、轴向切深和径向切深对最大铣削力的影响,用正交实验法和多元线性回归分析方法建立了铣削力数学模型.试验结果表明,X、Y方向最大铣削力随进给速度、轴向切深、径向切深的增加呈现上升趋势,而随着主轴转速的增加有减小趋势.