数控车床编程加工技巧

本文主要介绍了学生在实习编程过程中如何减少数控车床碰撞损坏的方法，有利于提高数控车床的利用率和实习效果，从而提高了学生的实际动手能力。     

浅谈数控机床加工效率的提高

针对数控机床,提出了制订合理的加工路线;设计合理工装夹具;选择恰当的刀具;选择合理对刀点;选择适当的刀具和切削用量等方面的措施,可以提高数控机床的加工效率。     

数控车床的简单试切对刀法及加工误差分析

简要介绍了数控车床的几种对刀方法，着重说明了数控车削加工中一种简单可靠，具有较高生产率的手动试切对刀方法。分析了数控车床中机床坐标系与工件坐标系的相互关系，给出了两坐标系之间的对刀关系式和工件加工的尺寸误差分析。     

余弦齿轮数控滚切加工研究

本文首先对滚齿加工的基本原理进行分析,为余弦齿廓齿轮的加工新技术研究奠定了运动学基础。其次运用空间啮合理论、离散数学和现代数值分析等方法,建立机床与齿坯间的空间位置关系坐标系,并编制相应软件进行加工仿真实验。     

论数控车削手工编程教学中应注意的问题

在数控加工中,要准确理解机床坐标系与工件坐标系,注意它们的联系与区别;要明确机床原点、工件原点、参考点之间的关系,明确对刀点、换刀点、刀位点的区别;要正确使用刀具半径补偿指令G41、G42及圆弧插补指令G02、G03,特别要注意它们的观测方向。本文对以上问题作了较全面的阐述。     

数控车床的简单试切对刀法及加工误差分析

简要介绍了数控车床的几种对刀方法 ,着重说明了数控车削加工中一种简单可行 ,具有较高生产率的手动试切对刀方法。分析了数控车床中机床坐标系与工件坐标系的相互关系 ,给出了两坐标系之间的对刀关系式和工件加工的尺寸误差分析     

平面轮廓加工刀轨生成算法研究

对生成轮廓加工的刀具轨迹算法进行研究。通过计算环的最大坐标值点处相邻两条边的切矢的叉积来判断环的方向。研究待加工轮廓的检取，落刀点位置的确定，进退刀方式的实现，最终生成平面轮廓加工的刀轨。     

具有良好可再生性的新型二氧化硅磁性氧化石墨烯纳米复合材料

Graphene oxide (GO) wrapped Fe₃O₄ nanoparticles (NPs) were prepared by coating the Fe₃O₄ NPs with a SiO₂ layer, and then modifying by amino groups, which interact with the GO nanosheets to form covalent bonding. The SiO₂ coating layer plays a key role in integrating the magnetic nanoparticles with the GO nanosheets. The effect of the amount of SiO₂ on the morphology, structure, adsorption, and regenerability of the composites was studied in detail. An appropriate SiO₂ layer can effectively induce the GO nanosheets to completely wrap the Fe₃O₄ NPs, forming a core-shell Fe₃O₄@SiO₂@GO composite where Fe₃O₄@SiO₂ NPs are firmly encapsulated by GO nanosheets. The optimized Fe₃O₄@SiO₂@GO sample exhibits a high saturated adsorption capacity of 253 mg·g?1 Pb(II) cations from wastewater, and the adsorption process is well fitted by Langmuir adsorption model. Notably, the composite displays excellent regeneration, maintaining a ~90% adsorption capacity for five cycles, while other samples decrease their adsorption capacity rapidly. This work provides a theoretical guidance to improve the regeneration of the GO-based adsorbents.     

微波预处理对复杂铜矿磨矿及浮选动力学的影响

The effect of CaCO₃, Na₂CO₃, and CaF₂ on the reduction roasting and magnetic separation of high-phosphorus iron ore containing phosphorus in the form of Fe₃PO₇ and apatite was investigated. The results revealed that Na₂CO₃ had the most significant effect on iron recovery and dephosphorization, followed by CaCO₃, the effect of CaF₂ was negligible. The mechanisms of CaCO₃, Na₂CO₃, and CaF₂ were investigated using X-ray diffraction (XRD), scanning electron microscopy and energy dispersive spectrometry (SEM–EDS). Without additives, Fe₃PO₇ was reduced to elemental phosphorus and formed an iron–phosphorus alloy with metallic iron. The addition of CaCO₃ reacted with Fe₃PO₇ to generate an enormous amount of Ca₃(PO₄)₂ and promoted the reduction of iron oxides. However, the growth of iron particles was inhibited. With the addition of Na₂CO₃, the phosphorus in Fe₃PO₇ migrated to nepheline and Na₂CO₃ improved the reduction of iron oxides and growth of iron particles. Therefore, the recovery of iron and the separation of iron and phosphorus were the best. In contrast, CaF₂ reacted with Fe₃PO₇ to form fine Ca₃(PO₄)₂ particles scattered around the iron particles, making the separation of iron and phosphorus difficult.     

不同硅饱和系数水榴石的碳酸化分解动力学

Carbonated decomposition of hydrogarnet is one of the vital reactions of the calcification–carbonation method, which is designed to dispose of low-grade bauxite and Bayer red mud and is a novel eco-friendly method. In this study, the effect of the silica saturation coefficient (x) on the carbonation of hydrogarnet was investigated from the kinetic perspective. The results indicated that the carbonation of hydrogarnets with different x values (x = 0.27, 0.36, 0.70, and 0.73) underwent two stages with significantly different rates, and the kinetic mechanisms of the two stages can be described by the kinetic functions R3 and D3. The apparent activation energies at Stages 1 and 2 were 41.96–81.64 and 14.80–34.84 kJ/mol, respectively. Moreover, the corresponding limiting steps of the two stages were interfacial chemical reaction and diffusion.     

一种超重力燃烧合成制备高性能高熵合金的新方法

A new method of high-gravity combustion synthesis (HGCS) followed by post-treatment (PT) is reported for preparing high-performance high-entropy alloys (HEAs), Cr_0.9FeNi_2.5V_0.2Al_0.5 alloy, whereby cheap thermite powder is used as the raw material. In this process, the HEA melt and the ceramic melt are rapidly formed by a strong exothermic combustion synthesis reaction and completely separated under a high-gravity field. Then, the master alloy is obtained after cooling. Subsequently, the master alloy is sequentially subjected to conventional vacuum arc melting (VAM), homogenization treatment, cold rolling, and annealing treatment to realize a tensile strength, yield strength, and elongation of 1250 MPa, 1075 MPa, and 2.9%, respectively. The present method is increasingly attractive due to its low cost of raw materials and the intermediate product obtained without high-temperature heating. Based on the calculation of phase separation kinetics in the high-temperature melt, it is expected that the final alloys with high performance can be prepared directly across master alloys with higher high-gravity coefficients.     

窄板坯结晶器内连铸工艺参数对钢液流场的影响

Computational simulations and high-temperature measurements of velocities near the surface of a mold were carried out by using the rod deflection method to study the effects of various operating parameters on the flow field in slab continuous casting (CC) molds with narrow widths for the production of automobile exposed panels. Reasonable agreement between the calculated results and measured subsurface velocities of liquid steel was obtained under different operating parameters of the CC process. The simulation results reveal that the flow field in the horizontal plane located 50 mm from the meniscus can be used as the characteristic flow field to optimize the flow field of molten steel in the mold. Increases in casting speed can increase the subsurface velocity of molten steel and shift the position of the vortex core downward in the downward circulation zone. The flow field of liquid steel in a 1040 mm-wide slab CC mold can be improved by an Ar gas flow rate of 7 L·min?1 and casting speed of 1.7 m·min?1. Under the present experimental conditions, the double-roll flow pattern is generally stable at a submerged entry nozzle immersion depth of 170 mm.     

电渣重熔脱硫技术研究进展

Electroslag remelting (ESR) gives a combination of liquid metal refining and solidification structure control. One of the typical aspects of liquid metal refining during ESR for the advanced steel and alloy production is desulfurization. It involves two patterns, i.e., slag–metal reaction and gas–slag reaction (gasifying desulfurization). In this paper, the advances in desulfurization practices of ESR are reviewed. The effects of processing parameters, including the initial sulfur level of consumable electrode, remelting atmosphere, deoxidation schemes of ESR, slag composition, melting rate, and electrical parameters on the desulfurization in ESR are assessed. The interrelation between desulfurization and sulfide inclusion evolution during ESR is discussed, and advancements in the production of sulfur-bearing steel at a high-sulfur level during ESR are described. The remaining challenges for future work are also proposed.     

利用皮秒激光烧蚀制备非球形铝纳米颗粒

We report the picosecond laser ablation of aluminum targets immersed in a polar organic liquid (chloroform, CHCl₃) with ~2 ps laser pulses at an input energy of ~350 μJ. The synthesized aluminum nanoparticles exhibited a surface plasmon resonance peak at ~340 nm. Scanning electron microscopy images of Al nanoparticles demonstrated the spherical morphology with an average size of (27 ± 3.6) nm. The formation of smaller spherical Al nanoparticles and the diminished growth could be from the formation of electric double layers on the Al nanoparticles. In addition to spherical aluminum nanoparticles, triangular/pentagonal/hexagonal nanoparticles were also observed in the colloidal solution. Field emission scanning electron microscopy images of ablated Al targets demonstrated laser induced periodic surface structures (LIPSSs), which were the high spatial frequency LIPSSs (HSF-LIPSSs) since their grating period was ~280 nm. Additionally, coarse structures with a period of ~700 nm were observed.     

Mineral transition and formation mechanism of calcium aluminate compounds in CaO?Al2O3?Na2O system during high-temperature sintering

The mineral transition and formation mechanism of calcium aluminate compounds in CaO?Al₂O₃?Na₂O system during the high-temperature sintering process were systematically investigated using DSC?TG, XRD, SEM?EDS, FTIR, and Raman spectra, and the crystal structure of Na₄Ca₃(AlO₂)₁₀ was also simulated by Material Studio software. The results indicated that the minerals formed during the sintering process included Na₄Ca₃(AlO₂)₁₀, CaO·Al₂O₃, and 12CaO·7Al₂O₃, and the content of Na₄Ca₃(AlO₂)₁₀ could reach 92wt% when sintered at 1200°C for 30 min. The main formation stage of Na₄Ca₃(AlO₂)₁₀ occurred at temperatures from 970 to 1100°C, and the content could reach 82wt% when the reaction temperature increased to 1100°C. The crystal system of Na₄Ca₃(AlO₂)₁₀ was tetragonal, and the cells preferred to grow along crystal planes (110) and (210). The formation of Na₄Ca₃(AlO₂)₁₀ was an exothermic reaction that followed a secondary reaction model, and its activation energy was 223.97 kJ/mol.     

含细夹层的分矿充填层中流动特性的可视化

Ore particles, especially fine interlayers, commonly segregate in heap stacking, leading to undesirable flow paths and changeable flow velocity fields of packed beds. Computed tomography (CT), COMSOL Multiphysics, and MATLAB were utilized to quantify pore structures and visualize flow behavior inside packed beds with segregated fine interlayers. The formation of fine interlayers was accompanied with the segregation of particles in packed beds. Fine particles reached the upper position of the packed beds during stacking. CT revealed that the average porosity of fine interlayers (24.21%) was significantly lower than that of the heap packed by coarse ores (37.42%), which directly affected the formation of flow paths. Specifically, the potential flow paths in the internal regions of fine interlayers were undeveloped. Fluid flowed and bypassed the fine interlayers and along the sides of the packed beds. Flow velocity also indicated that the flow paths easily gathered in the pore throat where flow velocity (1.8 × 10?5 m/s) suddenly increased. Fluid stagnant regions with a flow velocity lower than 0.2 × 10?5 m/s appeared in flow paths with a large diameter.     

气体扩散层集流体对Ni(OH)2纳米结构电化学性能的影响

We report the electrochemical performance of Ni(OH)₂ on a gas diffusion layer (GDL). The Ni(OH)₂ working electrode was successfully prepared via a simple method, and its electrochemical performance in 1 M NaOH electrolyte was investigated. The electrochemical results showed that the Ni(OH)₂/GDL provided the maximum specific capacitance value (418.11 F·g?1) at 1 A·g?1. Furthermore, the Ni(OH)₂ electrode delivered a high specific energy of 17.25 Wh·kg?1 at a specific power of 272.5 W·kg?1 and retained about 81% of the capacitance after 1000 cycles of galvanostatic charge–discharge (GCD) measurements. The results of scanning electron microscopy (SEM) coupled with energy-dispersive X-ray spectroscopy (EDS) revealed the occurrence of sodium deposition after long-time cycling, which caused the reduction in the specific capacitance. This study results suggest that the light-weight GDL, which can help overcome the problem of the oxide layer on metal–foam substrates, is a promising current collector to be used with Ni-based electroactive materials for energy storage applications.     

全尾砂膏体充填材料早期强度、性能改善及稳定性分析

High-density tailings, small cementitious materials, and additives are used for backfill materials with poor early compressive strength (ECS), which may greatly affect the mining and backfill cycle, to prepare paste backfill materials (PBMs) with a high ECS. The effects and mechanisms of different early strength agents on the property of PBM are investigated. The action mechanism of additives on the properties of PBM is also analyzed through X-ray diffraction, scanning electron microscope, and energy dispersive spectrometry. Results show that the effects of single-component additives 1, 3, and 6 are better than those of the other additives, and their optimal dosages are 3wt%, 1wt%, and 3wt%, respectively. The optimum multicomponent combinations are 1wt% of additive 1 and 1.5wt% of additive 6. The ECS of the paste with additive 10 increases to a greater extent than that of the other pastes because of the synergistic action of additive 1 with additive 6. The hydration product of Ca(OH)₂ is consumed, and more C–S–H gels are generated with the addition of additives to paste. Tailings particles, ettringite crystals, and gels intertwined with one another form a dense net-like structure that fills the pores. This structure can significantly improve the ECS of PBM.     

低能质子对辐照富镍TiNi合金薄膜显微组织、马氏体转变和力学性能的影响

Ni–48.5at%Ti thin films were irradiated in the austenite phase by different energy-level protons at a dose rate of 1.85 × 1012 p/(cm2·s), and the total dose was 2.0 × 1016 p/cm2. The microstructures of the thin films before and after irradiation were evaluated by transmission electron microscopy (TEM) and grazing-incidence X-ray diffraction (GIXRD), which showed that the volume fraction of Ti₃Ni₄ phase elevated with proton energy level. The influence of proton irradiation on the transformation behavior of the TiNi thin films was investigated by differential scanning calorimetry (DSC). Compared with the unirradiation film, the reverse transformation start temperatures (A_s) decreased by about 3°C after 120 keV proton-irradiation. The proton irradiation also had a significant effect on the mechanical properties of the TiNi thin films. After 120 keV energy proton-irradiation, the fracture strength increased by 8.44%, and the critical stress increased by 21.1%. In addition, the nanoindenter measurement image showed that the hardness of the thin films increased with the increase of proton-irradiation energy. This may be due to the defects caused by irradiation, which strengthen the matrix.