The enhanced corrosion resistance of UMAO coatings on Mg by silane treatment

The surface silanization was carried out on ultrasonic micro-arc oxidation(UMAO) coatings on pure magnesium using KH550 as silane coupling agent(SCA). The surface morphology, chemical bonds and corrosion resistance of the silane films were investigated by scanning electron microscope(SEM), Fourier transform infrared spectroscopy(FTIR) and electrochemical workstation, respectively. The results showed that hybrid coatings were successfully prepared on pure magnesium by UMAO-Na OH(1 mol/L, 2 mol/L, 3 mol/L)-SCA processing. The organic films with Si–O–Mg bonds are helpful for the reduction of the pores in UMAO coatings. The pores decreased with increasing Na OH concentration. Compared with single UMAO treatment, the corrosion potentials(Ecorr) of magnesium plates with UMAO-Na OH(1 mol/L,2 mol/L, 3 mol/L)-SCA treatment increased by 29 m V, 53 m V and 75 m V, respectively, meanwhile the corrosion current density(Icorr) reduced one to two orders of magnitude. It indicated that the corrosion resistance of the coatings was improved by silane treatment.     

An in vitro evaluation of novel NHA/zircon plasma coating on 316L stainless steel dental implant

The surface characteristics of an implant that influence the speed and strength of osseointegration include crystal structure and bioactivity. The aim of this study was to evaluate the bioactivity of a novel natural hydroxyapatite/zircon(NHA/zircon) nanobiocomposite coating on 316L stainless steel(SS) dental implants soaking in simulated body fluid. A novel NHA/zircon nanobiocomposite was fabricated with 0(control),5, 10, and 15 wt% of zircon in NHA using ball mill for 1 h. The composite mixture was coated on SS implants using a plasma spray method.Scanning electron microscopy(SEM) was used to evaluate surface morphology, and X-ray diffraction(XRD) was used to analyze phase composition and crystallinity(Xc). Further, calcium ion release was measured to evaluate the coated nanobiocomposite samples. The prepared NHA/zircon coating had a nanoscale morphological structure with a mean crystallite size of 30–40 nm in diameter and a bone-like composition,which is similar to that of the biological apatite of a bone. For the prepared NHA powder, high bioactivity was observed owing to the formation of apatite crystals on its surface. Both minimum crystallinity(Xc=41.1%) and maximum bioactivity occurred in the sample containing 10 wt% of zircon because of minimum Xcand maximum biodegradation of the coating sample.     

Hot deformation behavior andfl ow stress modeling of annealed AZ61 Mg alloys

In this study, the hyperbolic-sine type constitutive equation was used to model the flow stress of annealed AZ61 magnesium(Mg) alloys. Hot compression tests were conducted at the temperatures ranging from 250 1C to 450 1C and at the strain rates ranging from 1 10–3s 1to 1 s 1on a Gleeble-3500 thermo-simulation machine. Constitutive equations as a function of strain were established through a simple extension of the hyperbolic sine constitutive relation. The effects of annealing heat treatments on the variations in constitutive parameters with strain were discussed. The hot compressive flow curves exhibited typical features of dynamic recrystallization. Multiple peak flow curves were observed in the annealed specimens upon testing at a strain rate of 1 10 1s–1and at various temperatures. Variations in constitutive parameters with strain were related to flow behavior and dependent on the initial conditions of the test specimens. The flow stresses of annealed AZ61 Mg alloys were predicted well by the strain-dependent constitutive equations of the hyperbolic sine function under the deformation conditions employed in this study.     

In vitro and in vivo studies on biodegradable magnesium alloy

The microstructure, mechanical property, electrochemical behavior and biocompatibility of magnesium alloy(Bio De MSM^TM) were studied in the present work. The experimental results demonstrated that grain refining induced by extrusion improves the alloy strength significantly from162 MPa for the as-cast alloy to 241 MPa for the as-extruded one. The anticorrosion properties of the as-extruded alloy also increased.Furthermore, the hemolysis ratio was decreased from 4.7% for the as-cast alloy to 2.9% for the as-extruded one, both below 5%. Bio De MSM^TMalloy shows good biocompatibility after being implanted into the dorsal muscle and the femoral shaft of the New Zealand rabbit, respectively, and there are no abnormalities after short-term implantation. In vivo observation indicated that the corrosion rate of this alloy varies with different implantation positions, with higher degradation rate in the femur than in the muscle.     

基于三点支撑法镁合金刚度特性的实验研究

镁合金的弯曲刚度是其工程应用的重要考核指标之一.通过三点支撑法分别研究了厚度为2.16mm与3.66mm的AZ31和AZ31B镁合金板的杨氏模量及弯曲刚度.结果表明,AZ31和AZ31B镁合金的杨氏模量和弯曲刚度相差不大.杨氏模量的值介于41.74~45.1GPa之间,弯曲刚度的值介于28.4~30.8GPa之间.对与3.66mm厚镁合金试件具有相同面密度的铝合金和钢质试件做了相同的研究,结果表明,镁合金板具有更高的抗弯系数.同时AZ31镁合金的比刚度为钢板比刚度的93.2%,比铝合金板高20.6%,AZ31B的比刚度比AZ31的略低.因此,镁合金是最合适的轻量化设计材料.     

Modification performance on 4032 Al alloy by using Al–10Sr master alloys manufactured from different processes

The microstructures and modification performance on 4032 aluminum alloy of the Al–10Sr master alloy wire prepared from "direct reaction-hot extrusion" and the trapezoidal block from "direct reaction" were systemically studied by using optical metallurgical microscope, XRD and SEM. It was found that the preparation processes exhibited a significant effect on the microstructures of the Al–10Sr, which thereby influenced its modification performance. It has been found that when the Al–10Sr alloy wire was used, a desirable modification was obtained after 2 min and reached to the best performance at 60 min, and the optimum Sr addition amount was 0.04–0.06 wt%, and the good modification performance was kept even after 300 min. However, when the Al–10Sr alloy trapezoidal block was used, a desirable modification was started after 30 min and reached to the best performance as long as 120 min, and the optimum Sr addition amount was 0.06–0.08 wt%, and the effective modification period was only180 min. Therefore, comparing with the Al–10Sr alloy trapezoidal block, the Al–10Sr alloy wire had better modification efficiency, which not only reduced the Sr addition amount of about 30%, but also greatly decreased the incubation time and improved the ability of anti-fading.     

Ti – Cu– Zr–Fe– Nb ultrafine structur e-dendrite composites with good mechanical properties and biocompat ibility

Ti-Cu-Zr-Fe-Nb ultrafine structure-dendrite composites were designed by inducing Nb and more Ti to a Ti-Cu-Zr-Fe glass-forming alloy composition and prepared by copper mold casting.The composite alloys consist of β-Ti dendrites and ultrafine-structured CuTi₂ and CuTi phases as well as a trace amount of glassy phase.The volume fraction of β-Ti dendrites increases with the increase in content of Nb which acted as the β-Ti phase stabilizer in the alloys.The composites exhibit high compressive yield strength exceeding1200 MPa,maximum strength around 1800 MPa and low Young’s modulus around 48 GPa.The plasticity of the alloys is strongly influenced by the volume fraction and morphology of the dendritic β-Ti phase,and the compressive plastic strain was enlarged from 5.9%for the 4 at%Nb alloy to 9.2%for the 8 at%Nb alloy.The preliminary cell culture experiment indicated good biocompatibility of the composite alloys free from highly toxic elements Ni and Be.These Ti-based composite alloys are promising to have potential structural and biomedical applications due to the combination of good mechanical properties and biocompatibility.     

Corrosion of magnesium and magnesium –calcium alloy in biologically-simulated environment

A study of biocompatibility and corrosion of both metallic magnesium(Mg) and a magnesium alloy containing 1% calcium(Mg–Ca) were investigated in in vitro culture conditions with and without the presence of bone marrow derived human mesenchymal stem cells(h MSCs).Chemical analysis of the degraded samples was performed using XRD and FEGSEM. The results from the XRD analysis strongly suggested that crystalline phase of magnesium carbonate was present on the surface of both the Mg and Mg–Ca samples. Flame absorption spectrometry was used to analyse the release of magnesium and calcium ions into the cell culture medium. Magnesium concentration was kept consistently at a level ranging from 40 to 80 m M for both Mg and Mg–Ca samples. No cell growth was observed when in direct contact with the metals apart from a few cells observed at the bottom of culture plate containing Mg–Ca alloy. In general, in vitro study of corrosion of Mg–Ca in a biologicallysimulated environment using cell culture medium with the presence of h MSCs demonstrated close resemblances to in vivo corrosion. Although in vitro corrosion of Mg–Ca revealed slow corrosion rate and no immediate cytotoxicity effects to h MSCs, its corrosion rate was still too high to achieve normal stem cell growth when cells and alloys were cultured in vitro in direct contact.     

Facile synthesis of nanosized sodium magnesium hydride, NaMgH3

The ternary magnesium hydride NaMgH 3 has been synthesised via reactive milling techniques.The method employed neither a reactive H2 atmosphere nor high pressure sintering or other post-treatment processes.The formation of the ternary hydride was studied as a function of milling time and ball:powder ratio.High purity NaMgH 3 powder(orthorhombic space group Pnma,a 5.437(2),b 7.705(5),c 5.477(2) ;Z 4) was prepared in 5 h at high ball:powder ratios and characterised by powder X-ray diffraction(PXD),Raman spectroscopy and scanning electron microscopy/energy dispersive X-ray spectroscopy(SEM/EDX).The products formed sub-micron scale(typically 200-400 nm in size) crystallites that were approximately isotropic in shape.The dehydrogenation behaviour of the ternary hydride was investigated by temperature programmed desorption(TPD).The nanostructured hydride releases hydrogen in two steps with an onset temperature for the first step of 513 K.     

Core loss analysis of Finemet type nanocrystalline alloy ribbon with different thickness

Nanocrystalline soft magnetic materials are widely used in power electronic applications due to their high permeability,magnetization and low core loss.In this paper,Fe_(73.5)Cu_1Nb_3Si_(15.5)B_7(at%)nanocrystalline alloy ribbons,with ultra-thin thickness of 14μm,and also 18 and 22μm,were prepared by a planar flow casting method with a single roller device.Soft magnetic properties of these ribbons were analyzed after nanocrystallization annealing.The experiments were conducted on toroidal samples using IWATSU B-H Analyzer over a frequency range of 10–100 kHz,at induction amplitudes of 100–500 m T,at room temperature.It was found that the excess eddy current loss P_(ex)was the dominant factor in the overall core loss above 10 k Hz.The toroidal samples made of the 14μm thickness ribbon exhibit very low total core loss of 48 W/kg at a frequency of100 kHz and magnetic flux density of 300 mT.The ratio of the P_(ex)was up to 89%at 100 kHz.The ribbon with lower thickness exhibits lower P_(ex)and therefore lower total core loss.The domain structure evidences were found.It indicates that the ribbons with small thickness are preferable for application in high frequency condition.     

Effects of temperature and stress on the creep behavior of a Ni3Al base single crystal alloy

The creep behavior and microstructure of a Ni3Al base single crystal alloy IC6SX with [001] orientation under the testing conditions of 760 ℃/593 MPa, 980 ℃/205 MPa, and 1100 ℃/75 MPa were investigated. The experimental results showed that Alloy IC6SX had good creep resistance and its creep resistance at elevated temperatures was similar to the second generation nickel-base single crystal alloy containing Re. TEM analysis indicated that the dislocation configuration and movement pattern were different under different temperature and stress conditions. It has been found that under the test condition of 1070 ℃/137 MPa the dislocations moved within the γ channel during the primary creep stage, and the motion of dislocations were prevented by the matrix of γ′ phase, which reduced the creep rate of the alloy. In the secondary creep stage, dislocations cut into the γ′ phase from the γ/γ′ interface. However in the third creep stage, the dislocation pileups were observed in both γ and γ′ phase, and dislocation multiplication occurred when the dislocations with different Burgers vector met and reacted each other.     

Effect of Co addition on crystallization and magnetic properties of FeSiBPCu alloy

The effects of Co addition on the microstructure,crystallization processes and soft magnetic properties of(Fe1 xCox)83Si4B8P4Cu1(x?0.35,0.5,0.65)alloys were investigated.The experimental results demonstrated that the addition of Co decreased the thermal stability against crystallization of the amorphous phase,and thus improved the heat treatment temperature of this alloy.Fe Co Si BPCu nanocrystalline alloys with a dispersedα0-Fe Co phase were obtained by appropriately annealing the as-quenched ribbons at 763 K for 10 min.Theα0-Fe Co with grains size ranging from 9 to 28 nm was identified in primary crystallization.The coercivity(Hc)markedly increased with increasing x and exhibited a minimum value at x0.35,while the saturation magnetic flux density(Bs)shows a slight decrease.The(Fe0.65Co0.35)83Si4B8P4Cu1nanocrystalline alloy exhibited a high saturation magnetic flux density Bsof 1.68 T,a low coercivity,Hcof 5.4 A/m and a high effective permeability meof 29,000 at 1 k Hz.     

Corrosion mechanism of micro-arc oxidation treated biocompatible AZ31 magnesium alloy in simulated body fluid

The rapid degradation of magnesium(Mg) based alloys has prevented their further use in orthopedic trauma fixation and vascular intervention,and therefore it is essential to investigate the corrosion mechanism for improving the corrosion resistance of these alloys. In this work, the effect of applied voltage on the surface morphology and the corrosion behavior of micro-arc oxidation(MAO) with different voltages were carried out to obtain biocompatible ceramic coatings on AZ31 Mg alloy. The effects of applied voltage on the surface morphology and the corrosion behavior of MAO samples in the simulated body fluid(SBF) were studied systematically. Scanning electron microscope(SEM) and X-ray diffractometer(XRD)were employed to characterize the morphologies and phase compositions of coating before and after corrosion. The results showed that corrosion resistance of the MAO coating obtained at 250 V was better than the others in SBF. The dense layer of MAO coating and the corrosion precipitation were the key factors for corrosion behavior. The corrosion of precipitation Mg(OH)2and the calcium phosphate(Ca–P) minerals on the surface of MAO coatings could enhance their corrosion resistance effectively. In addition, the mechanism of MAO coated Mg alloys was proposed.     

Microstructure heterogeneity and creep damage of DZ125 nickel-based superalloy

The creep behavior of the DZ125 superalloy at high temperatures has been investigated based on the creep properties measurement and microstructure observations. The experimental results show that, after full heat treatment, the fine and coarser cuboidal γ0precipitates distributed in the dendrite arm and inter-dendrite regions, respectively, the boundaries with various configurations located in the inter-dendrite regions. In the primary creep stage, the cuboidal γ0phase in the alloy transformed into the rafted structure along the direction vertical to the stress axis.The dislocations slipping and climbing over the rafted γ0phase are attributed the deformation mechanism of the alloy during steady-state creep.The(1/2)?1 1 0? dislocations slipping in the γ matrix and ?1 1 0? super-dislocations shearing into the γ0phase are the deformation mechanisms of the alloy in the latter stage of creep. And then the alternate slipping of dislocations results in the initiation and propagation of the micro-cracks along the boundaries until the occurrence of the creep fracture. Since the grain boundaries with various angles relative to the stress axis distribute in the different regions, the initiation and propagation of micro-cracks along the boundaries display the various features.& 2014 Chinese Materials Research Society. Production and hosting by Elsevier B.V. All rights reserved.     

Surface characteristics and corrosion resistance of biodegradable magnesium alloy ZK60 modifi ed by Fe ion implantati on and deposition

The ZK60 magnesium alloy has been modified by Fe ion implantation and deposition with a metal vapor vacuum arc plasma source. The surface morphology, phase constituent and elemental distribution are determined by scanning electron microscopy, transmission electron microscopy, X-ray diffractometer and Auger electron spectroscopy. The results show that Fe thin film is deposited on ZK60 alloy and the corresponding thickness increases from 2.73 μm to 6.36 μm with increasing deposition time. A transition layer mainly composed of Mg, Fe and O elements is formed between Fe thin film and ZK60 substrate. The potentiodynamic polarization tests reveal that a high corrosion potential and a low corrosion current density are detected for the Fe deposited ZK60 alloy, indicating the improvement of corrosion resistance. The tensile deformation test indicates that the Fe deposited film on the ZK60 substrate can sustain 1% tensile strain without any cracks.     

Composition design of superhigh strength maraging stainless steels using a cluster model

The composition characteristics of maraging stainless steels were studied in the present work investigation using a cluster-plus-glue-atom model. The least solubility limit of high-temperature austenite to form martensite in basic Fe–Ni–Cr corresponds to the cluster formula [NiFe12]Cr3,where NiFe12is a cuboctahedron centered by Ni and surrounded by 12 Fe atoms in FCC structure and Cr serves as glue atoms. A cluster formula [NiFe12](Cr2Ni) with surplus Ni was then determined to ensure the second phase(Ni3M) precipitation,based on which new multicomponent alloys [(Ni,Cu)16Fe192](Cr32(Ni,Mo,Ti,Nb,Al,V)16) were designed. These alloys were prepared by copper mould suction casting method,then solid-solution treated at 1273 K for 1 h followed by water-quenching,and finally aged at 783 K for 3 h. The experimental results showed that the multi-element alloying results in Ni3M precipitation on the martensite,which enhances the strengths of alloys sharply after ageing treatment. Among them,the aged [(Cu4Ni12)Fe192](Cr32(Ni8.5Mo2Ti2Nb0.5Al1V1)) alloy(Fe74.91Ni8.82Cr11.62Mo1.34Ti0.67Nb0.32Al0.19V0.36Cu1.78wt%) has higher tensile strengths with YS?1456 MPa and UTS?1494 MPa. It also exhibits good corrosion-resistance in 3.5 wt% NaCl solution.     

Joining of Si3N4 ceramic using PdCo(Ni SiB)–V system brazingfi ller alloy and interfacial reactions

The wettability of V-active PdCo-based alloys on Si3N4ceramic was studied with the sessile drop method. And the alloy of Pd50.0–Co33.7–Ni4.0–Si2.0–B0.7–V9.6(wt%),was developed for Si3N4ceramic joining in the present investigation. The rapidly-solidified brazing foils were fabricated by the alloy Pd50.0–Co33.7–Ni4.0–Si2.0–B0.7–V9.6. The average room-temperature three-point bend strength of the Si3N4/Si3N4joints brazed at 1453 K for 10 min was 205.6 MPa,and the newly developed braze gives joint strengths of 210.9 MPa,206.6 MPa and 80.2 MPa at high temperatures of 973 K,1073 K and 1173 K respectively. The interfacial reaction products in the Si3N4/Si3N4joint brazed at 1453 K for10 min were identified to be VN and Pd2Si by XRD analysis. Based on the XEDS analysis result,the residual brazing alloy existing at the central part of the joint was verified as Co-rich phases,in which the concentration of element Pd was high up to 18.0–19.1 at%. The mechanism of the interfacial reactions was discussed. Pd should be a good choice as useful alloying element in newer high-temperature braze candidates for the joining of Si-based ceramics.     

Effect of Sr on microstructure and aging behavior of Mg–14Li alloys

The as-cast and as-extruded Mg–14 wt%Li–x Sr ( x=0.14, 0.19, 0.39 wt%) alloys were,respectively, prepared through a simple alloying process and hot extrusion. The effects of Sr addition on microstructure and aging behavior of the Mg–14 wt%Li–xSr alloys were studied. The results indicated that β(Li) and Mg2Sr were the two primary phases in the microstructures of both as-cast and as-extruded Mg–14 wt%Li–xSr alloys. Interestingly, with the increase of Sr content from 0.14 wt% to 0.39 wt%, the grain sizes of the as-cast and as-extruded Mg–14 wt%Li–xSr alloys markedly decreased from 5000mm and 38mm to 330 mm and 22mm respectively, while no obvious changes of the micro-hardness and microstructure of the as-extruded alloys were observed during the aging treatment.     

Corrosion study of resorbable Ca60Mg15Zn25 bulk metallic glasses in physiological fluids

The corrosion activity of amorphous plates of Ca_(60)Mg_(15)Zn_(25)alloy was investigated.The biocompatible elements were selected for the alloy composition.The electrochemical corrosion and immersion tests were carried out in a multi-electrolyte fluid and Ringer's solution.Better corrosion behavior was observed for the samples tested in a multi-electrolyte fluid despite the active dissolution of Ca and Mg in Ringer's solution.The experimental results indicated that reducing concentration of NaCl from 8.6 g/dm~3for Ringer's solution to 5.75 g/dm~3caused the decrease of the corrosion rate.The volume of the hydrogen evolved after 480 min in Ringer's solution(40.1 ml/cm~2)was higher in comparison with that obtained in a multi-electrolyte fluid(24.4 ml/cm~2).The values of opencircuit potential(E_(OCP))for the Ca_(60)Mg_(15)Zn_(25)glass after 1 h incubation in Ringer's solution and a multielectrolyte fluid were determined to be-1553 and-1536 m V vs.a saturated calomel electrode(SCE).The electrochemical measurements indicated a shift of the corrosion current density(j_(corr))from 1062μA/cm~2for the sample tested in Ringer's solution to 788μA/cm~2for the specimen immersed in a multi-electrolyte fluid.The corrosion products analysis was conducted by using the X-ray photoelectron spectroscopy(XPS).The corrosion products were identified to be CaCO_3,Mg(OH)_2,CaO,MgO and Zn O.The mechanism of corrosion process was proposed and described based on the microscopic observations.The X-ray diffraction and Fourier transform infrared spectroscopy(FTIR)also indicated that Ca(OH)_2,CaCO_3,Zn(OH)_2and Ca(Zn(OH)_3)_2·2H_2O mainly formed on the surface of the studied alloy.     

Minor-alloyed Cu-Ni-Si alloys with high hardness and electric conductivity designed by a cluster formula approach

Cu-Ni-Si alloys are widely used due to their good electrical conductivities in combination with high strength and hardness. In the present work, minor-alloying with M =(Cr, Fe, Mo, Zr) was conducted for the objective of further improving their hardness while maintaining their conductivity level. A cluster-plus-glue-atom model was introduced to design the compositions of M-alloyed Cu-Ni-Si alloys, in which an ideal composition formula[(Ni,Si,M)-Cu_(12)]Cu_3(molar proportion) was proposed. To guarantee the complete precipitation of solute elements in fine δ-Ni_2 Si precipitates, the atomic ratio of(Ni,M)/Si was set as 2/1. Thus the designed alloy series of Cu_(93.75)(Ni/Zr)_(3.75)Si_(2.08)(Cr/Fe/Mo)_(0.42)(at%) were arc-melted into ingots under argon atmosphere, and solidsolutioned at 950 ℃ for 1 h plus water quenching and then aged at 450 ℃ for different hours. The experimental results showed that these designed alloys exhibit high hardness(HV 1.7 GPa) and good electrical conductivities(≥ 35% IACS). Specifically, the quinary Cu_(93.75)Ni_(3.54)Si_(2.08)(Cr/Fe)_(0.42)Zr_(0.21) alloys(Cu-3.32 Ni-0.93 Si-0.37(Cr/Fe)-0.30 Zr wt%) possess both a high hardness with HV = 2.5-2.7 GPa, comparable to the highstrength KLFA85 alloy(Cu-3.2 Ni-0.7 Si-1.1 Zn wt%,HV= 2.548 GPa),and a good electrical conductivity(35-36% IACS).