冷轧钢板变形织构的理论模拟

采用取向分布函数法研究了钢板中的轧制织构。其中以｛１１０｝＜１１１＞滑移系滑移为基本变形机制，利用Ｓａｃｈｓ，Ｔａｙｌｏｒ，ＲＣ和ＰＣ等模型对轧制织构进了理论模拟。这些理论模型可以再现体心立方金属冷轧过程中晶粒取向在｛１１２｝＜１１０＞，｛１１１｝＜１１０＞，｛１１１｝＜１１２＞及｛００１｝＜１１０＞附近的聚集过程。分析表明｛１１０｝＜１１１＞滑移系的滑移是体心立方金属十分重要的变形机制，适当参考     

FCC金属滑移形变冷轧织构模拟

采用Taylor 模型和 Van Houtte 算法模拟了 FCC 金属冷轧织构。模拟中以{111}<110>滑移为微观形变机制,并采用等面积分割形式表示理想无规初始条件。模拟结果与铜和铝的实测冷轧织构符合良好。     

基于元胞自动机方法的CSP流程冷轧低碳钢

采用元胞自动机方法对 CSP流程冷轧低碳钢再结晶过程进行模拟研究.结果表明,冷轧变形量为71.4%的CSP流程冷轧低碳钢的再结晶开始温度为540 ℃左右,再结晶结束温度为600～620 ℃;计算机模拟得到再结晶完成温度为604 ℃,再结晶完成时间为96 min;再结晶完成时,其晶粒平均直径为7.0 μm,而晶粒尺寸分布主要集中在2～14 μm,此类尺寸晶粒约占晶粒总数的90%,且具备了Weibull分布函数的特征.同时冷轧低碳钢再结晶完成时,{111}〈110〉和{111}〈112〉织构组分的含量最高,总计为63.12%,{110}〈110〉和{112}〈110〉织构组分的含量则分别为9.67%和7.6%,而{001}〈110〉织构组分的含量最低.     

热轧工艺对CSP低碳钢冷轧板成形性能的影响

通过对某钢厂CSP低碳钢冷轧基板的生产数据的统计分析,研究了化学成分、卷取温度和终轧温度对CSP低碳钢冷轧板深冲性能的影响,观察了不同终轧温度和卷取温度下冷轧基板组织的变化.结果表明,适当增加Al元素含量和减少Mn元素含量以及采用高终轧温度和低卷取温度的热轧工艺有利于成品深冲性能的提高,且冷轧基板组织检验结果证实了该热轧工艺的有效性.     

纳米级超显微硬度法对镉变形行为的研究

利用纳米级超显微硬度压痕法研究了具有六方密排结构纯Ｃｄ(９９９９％)的应力应变及加工硬化行为·根据载荷压痕贯穿深度的测量,证明了在Ｃｄ的压痕变形中存在弹性、弹塑性和完全塑性三个阶段,与每个阶段相对应在其载荷压痕深度曲线上都出现一个斜率的改变,从而可以近似确定金属开始塑性变形的应力范围·其加工硬化指数是随着施加的最大载荷由５ｍＮ时的０１增加到４０ｍＮ时的０３,这主要是和加载的速度有关并满足线性方程·     

高锰钢形变过程中加工硬化机理的研究

采用Gleeble-3500试验机对ZGMn13Cr2高锰钢进行0.1s-1应变速率下的室温压缩实验,应变量分别为5%,30%和50%.利用金相显微镜、维氏显微硬度机、XRD和TEM等方法,研究了压缩变形量对ZGMn13Cr2显微组织衍变及加工硬化机制的影响.结果表明:高锰钢压缩变形后晶粒内出现大量变形带,变形带相互交叉、缠结、割截.压缩变形量为5%时,高密度位错相互缠结呈位错胞或者位错墙,压缩变形量为30%时,基体内出现形变孪晶,随着变形量的进一步增大,孪晶的密度和体积分数增大,水韧态高锰钢在压缩变形量为50%的条件下,其显微硬度与初始态相比提高了125%,达到HV560.8.XRD结果显示,压缩变形后基体组织为奥氏体和少量的碳化物,未发现相变诱发马氏体组织.随着变形量的增大,高锰钢加工硬化机理由位错强化机制向形变孪晶强化为主、位错+少量层错强化机制为辅的机制转变.     

CSP冷轧薄板再结晶试验研究

对CSP基板轧制的冷轧薄板试样进行不同温度、时间下的等温退火试验,观察等温退火后试样的硬度变化,研究CSP基板轧制的冷轧薄板在不同压下率下的再结晶动力学特性,确定冷轧压下率对冷轧薄板再结晶动力学的影响.试验结果表明,随冷轧压下率的提高,再结晶温度降低.     

含亚稳奥氏体铬锰氮不锈钢的拉伸变形特性研究

研究了一种含亚稳奥氏体铬锰氮不锈钢在拉伸变形过程中的力学特性与组织变化，并对其加工硬化机制进行了讨论。结果表明，0Cr13Mn9N钢的s-e曲线在塑性变形区可分为3个阶段，初期和后期与一般不锈钢的基本相似，中期则具有d^2s/de^2〉0这种与通常情况不同的走向；应变诱发马氏体转变对外加变形能量的吸收或弛豫，使其在变形的不同阶段具有差异显著的加工硬化特性；该钢的加工硬化机制包括：初始马氏体在变形过程中的加工硬化，变形过程中产生的应变诱发马氏体相变和诱发马氏体本身在后续变形过程中的加工硬化，未转变奥氏体的加工硬化及其内部N（C）原子与运动位错相互作用产生的动态应变时效所引起的加工硬化。     

纳米晶镍的冷轧织构研究

通过对比纳米晶镍与粗晶镍的初始织构和冷轧织构特征,发现纳米晶镍冷轧后没有出现黄铜织构,对纳米晶镍的冷轧织构形成机制进行了初步探讨。     

CSP热轧低碳钢板轧制过程中析出行为分析

采用H-800透射电镜研究CSP热轧低碳钢轧制过程中析出物形貌、尺寸、及分布等，结果表明：累积变形量较小，变形温度较高时，第二相粒子主要在晶界或相界上形成，数量较少且比较粗大，尺寸多在150nm以上；随着轧制过程的进行，累积变形量的增大和轧制温度的降低，第二相粒子主要在晶内析出，细小、弥散且数量较多，尺寸大多数在20～100nm之间，析出物主要为Al2O3、MnS、Cu7S4和Fe3C。     

Grain refinement of low carbon steel produced by CSP process

In comparison with conventional production for hot strips, compact strip production (CSP) brings about some new microstructural phenomena. Investigations were carried out to clarify the grain refinement mechanism of low carbon steel strips produced by the EAF-CSP process. Samples, obtained from the same rolling stock during continuous rolling, were examined through SEM,TEM and XEDS. Thin slabs have a dominant columnar structure and the spacing of the secondary dendrite arms ranges from 90 to ~125 μm. The average grain sizes for the central area of the samples from the 1st to 6th pass are 41.6, 25.2, 21.4, 20.2, 13.1, 6.7 μm,respectively. Large number of nanometer oxide and sulfide have been found in the low carbon steel produced by the CSP process.The grain refinement mechanism can be summarized as follows: finer solidification structure of the thin slab; austenite recrystallization at higher temperature and stain accumulation at lower temperature caused by the great reduction of single rolling pass during continuous rolling; nano-scaled precipitates of sulfide and oxide which drag grain boundaries of austenite or ferrite to prevent the grain coarsening.     

Study on temper-rapid cooling process of low carbon steel produced by CSP

On the basis of the effect of carbon precipitation on the microstructure and properties of steel products below A₁ temperature, a new thermal treatment method (temper-rapid cooling process) was studied. By the temper-rapid cooling process, the yield strengths of the high strength low carbon (HSLC) steel ZJ330 and SPA-H produced using the compact strip production (CSP) process increased from 340 to about 410 MPa and from 410 to about 450 MPa, respectively. The results indirectly indicated that there existed nanoscaled iron-carbon precipitates that have obvious precipitation effect on low carbon steel produced by CSP. The prospect of application is discussed.     

CSP低碳铝镇静钢水可浇性控制

通过钢液-夹杂物的热力学基本理论,利用活度相互作用系数和Bjorkvall方法分别计算了CSP流程低碳铝镇静钢中钢和夹杂物的成分,详尽地分析了CaO-Al2O3二元系中中间相3CaO·Al2O3,CaO·A12O3,液态12CaO·7Al2O3和CaS夹杂的热力学性质,同时分析了钙处理过程中生成液态铝酸钙夹杂物,避免CaS夹杂析出的条件.模型的结果与工厂试验结果相符合.     

CSP生产600 MPa级低碳贝氏体钢的相变

以低碳Nb、V、Ti、Mo和Cr合金化贝氏体钢为研究对象,在Formaster-Digital膨胀仪上测定了过冷奥氏体的静态CCT曲线;在Gleeble-1500热/力模拟机上,用膨胀法测定了奥氏体的动态CCT曲线;采用扫描电镜和透射电镜分析了贝氏体钢的室温组织演变规律.结果表明:合金元素抑制奥氏体向铁素体转变,在冷却速度大于10℃.s-1的范围内,静态CCT和动态CCT的室温组织均为贝氏体,具有较高的强度;奥氏体变形促进了贝氏体转变,贝氏体转变开始温度为610～668℃,终了温度为520～551℃.     

Q235钢CSP轧制时动态再结晶行为研究

利用Gleeble-1500热模拟实验机研究Q235钢连铸坯CSP轧制时在高温变形过程中的动态再结晶行为.结果表明,在高变形温度和低应变速率条件下Q235钢易发生动态再结晶;在回归相应的数学模型后,建立了Q235钢的热变形方程式.对Q235钢连铸坯热变形后的组织进行分析,发现奥氏体发生动态回复后转变的铁素体组织中也有动态再结晶晶粒.     

Aspects of microstructure in low carbon steels produced by the CSP process

The solidification structure, microstructure evolution during rolling and precipitates with nanometers in dimension of thelow carbon steels produced by CSP process with thin slabs have been studied in recent years. Important differences in microstructureand mechanical properties between the CSP products and the conventional one were observed. These differences may arise from themuch rapider solidification rate and cooling rate after casting of the thin slabs. Some aspects of the microstructure for the low carbonsteels of the CSP thin slabs are summarized and compared with the conventional one.     

Effects of Ti addition on low carbon hot strips produced by CSP process

Large quantity of fine Ti(C,N) particles, 15-30 nm in size, were observed in low carbon hot strips added to a small amount of Ti and produced by CSP process. The results showed that the precipitation of Ti(C,N) mostly took place during soaking and hot rolling, which is significantly different from that in the conventional production. These fine Ti carbonitride particles could be very effective on the austenite grain refinement by hindering grain growth of recrystallized austenite. Their precipitation behavior was discussed and compared with that of the steels produced in the conventional production.     

Microstructure evolution and precipitation behavior of low carbon steel hot strips produced by CSP

The microstructures of low carbon steel before, during and after rolling deformation of each stand were observed using optical microscope. The result showed that the microstructures were very fine after six passes rolling deformation. The effect of the first stand reduction on microstructure refinement was very distinct. During the rolling process, with the increase of the accumulated strain, the microstructures would further refine, and the density of dislocation would increase at the same time. In continuous casting thin slabs and each finishing stand, lots of observed precipitates were mainly Al₂O₃ and MnS along the grain boundaries or in grains, which played an important role in the mechanical properties of the hot strips of low carbon steel produced by CSP (compact strip production) technology.     

CSP生产线精轧区带钢温度设定模型研究

通过对某钢厂CSP轧制区生产工艺特点的分析,得出带钢温度下降的主要因素为水冷,由此建立基于水冷的带钢温度模型,并利用现场数据回归得到了综合水冷系数。将带钢温度预测值与设定值进行比较,发现水冷带钢温度模型可满足带钢温度设定要求。