转杯纺27.8tex Tencel针织纱工艺探讨

Tencel是一种全新的纤维素纤维．转杯纺Tencel针织纱条干好、棉结和粗、细结少，有利于突出其针织产品的风格特征．分析了在转杯纺设备上纺制27．8tex Tencel针织纱的工艺要点及降低断头率的措施．给出了各工序的主要纺纱工艺参数．并与环锭纺27．8tex Tencel针织纱作了质量对比，结果表明：除了强力稍低外，其它质量指标均较相同号数的环锭纱好。     

Richcel纤维转杯纱的工艺特征及纺纱性能分析

介绍Richcel纤维的基本技术性能,对Richcel纤维转杯纺纱工艺特征和纺纱性能进行了分析,并通过Richcel纤维与棉混纺,确立了Richcel纤维与棉纤维混纺转杯纱的工艺流程和主要工艺参数,使设计的Rich-cel纤维转杯纱达到了较理想的质量要求.为规模生产Richcel纤维转杯纱积累了经验.     

转杯纺自由纱段形态对其捻度分布的影晌

通过对自由纱段的运动及受力分析,对自由纱段形态以及纺纱工艺参数对自由纱段捻度分布的影响进行了研究.研究表明因自由纱段在杯内成弯曲形状,从而使得自由纱段捻度自假捻盘入口处向剥离点处不断减少,直至剥离点处纱条捻度甚至降到只有设计捻度的40%～80%.为了保证凝聚槽内一定的捻度传递长度,则须适当提高设计捻度,这就揭示了转杯纱设计捻度高于环锭纱的一个主要原因.高速细支时的剥离点纱条捻度相对于低速粗支而言要高,说明只要一些纺纱工艺参数如转杯直径、转杯速度、假捻盘规格等配合得当,转杯纺也可高速稳定地纺制细支纱.     

转杯纺自由纱段形态对其捻度分布的影响

通过对自由纱段的运动及受力分析，对自由纱段形态以及纺纱工艺参数对自由纱段捻度分布的影响进行了研究。研究表明：因自由纱段在杯内成弯曲形状，从而使得自由纱段捻度自假捻盘入口处向剥离点处不断减少，真至剥离点处纱条捻度甚至降到只有设计捻度的40%-80%。为了保证凝聚槽内一定的捻度传递长度，则须适当提高设计捻度，这就揭示了转杯纱设计捻度高于环锭纱的一个主要原因。高速细支时的剥离点纱条捻度相对于低速粗支而言要高，说明只要一些纺纱工艺参数如转杯直径、转杯速度、假捻盘规格等配合得当，转杯纺也可高速稳定地纺制细支纱。     

苎麻纯落麻转杯纺分梳元件的研究 第二报:分梳辊主要工艺参数的优化设计

本文报道了纺制(98.4～45.4tex)(6～13Ne)苎麻纯落麻转杯纱时,分梳辊转速的优化设计。文章首先利用二次通用旋转组合设计求取纺纱细度、分梳辊转速二个变量因子与衡量指标之间的高精度回归方程,进而绘制并分析相应指标的二维等高线图;其次,利用目标规划法建立优化数学模型,并采用随机方向搜索法进行求解;最后,对求得的最优解进行验证试验。研究结果表明,不同纺纱细度下,在5000～9150r/min范围内分梳辊转速对纺纱稳定性没有显著影响,而对转杯纤维环中超、倍长纤维含量及成纱质量有较大影响;在98.4～45.4tex纺纱细度范围内,SAQ-12型锯齿辊转速为7075r/min时,转杯纤维环中超、倍长纤维含量较少,纺纱稳定性及成纱质量较好。     

低捻转杯纺纱实验与理论分析--提高低捻转杯纱强力探索

研究在转杯纺加捻区中加装阻扭件,然后选用相同的棉条纺制不同捻系数的转杯纱(加装阻扭件和不加装阻扭件)和环锭纱,并测试其成纱的强伸性能、表面形态和扭转性能.测试结果表明,加装阻扭件的转杯纱可以适当改善转杯纺的加捻效果,进而适当提高了转杯纱的成纱强力.     

降低单强变异系数 提高转杯纱质量的工艺探讨

单强变异系数是转杯纱评等的一项重要指标,可以通过调整一些工艺参数来降低转杯纱单强变异系数,从而提高转杯纱质量。     

转杯纺复合纱的结构与性能

在经过改装的转杯纺纱机上，通过调整涤纶长丝的超喂率生产不同结构和性能的转杯纺复合纱。长丝超喂率对复合纱的外观、结构和性能均有较显著的影响。当长丝张力随长丝超喂率减小而增加时，长丝从复合纱表面逐渐趋向于分布在纱线内层。复合纱的拉伸性质、条干、毛羽等性能与长丝超喂率有密切联系。与纯棉转杯纱相比，复合纱的外观和性能均有较大程度的改善。     

转杯速度与成纱质量关系的研究

本文探讨了国产转杯纺纱器的转杯速度与成纱质量的关系,采用经过优化的转杯、隔离盘和假捻盘进行纺纱。试验结果表明,随着转杯速度的提高,成纱质量基本上呈下降趋势。但在杯速为50000 r/min 左右时,成纱质量的几项主要指标最佳。这对于合理设计转杯速度具有一定的参考价值。     

转杯纺加工兔棉纱混纺比、假捻盘、捻系数的优化研究

本文对转杯纺加工兔棉混纺针织纱,选取兔棉混纺比、捻盘直径、成纱捻系数等三因子,进行优化设计与纺纱试验.根据试验数据,通过运算,建立试验因子与确定成纱质量指标间的回归方程。再通过计算机对各回归方程绘制两维等高线图,从图可以看出,兔棉混纺比、假捻盘直径、捻系数对成纱质量均有显著影响、同时,对试验所得数据,进行优化处理,建立数学模型,并通过计算机运算求解,结果得出:在转杯低速(35200r/min)时,纺62.5tex混纺纱,最佳工艺参数为捻系数394～399;假捻盘直径25～27mm,兔/棉混比35/65～45/55.     

Effect of Voltage and Gauge of Electrostatic Plate on Card Sliver Quality

In order to find the effect of state device installed on a carding machine on card sliver quality, card slivers produced in conditions of different voltages and gauges were tested by USTER AFIS. The results show that, when the gauge is 1 nun, most parameters of card sliver quality are better when voltage is 600 V than those when no voltage is applied. The contents of nep, trash, visible foreign matter （VFM） and short fiber content by number （SFCn）, short fiber content by weight （SFCw）, immature fiber content （IFC） of card sliver decrease by 5.9%, 16.7%, 12.5%, 5.3%, 4.8% and 1.6%, respectively, but seed coat nep （SCN） content of card sliver doesn＇t decrease. When the electrostatic plate gauge is 2 mm and electrostatic voltage is 4000 V, the removal efficiency of neps and SCN is remarkable, decreasing by 8.7% and 25% respectively. Card sliver quality is hardly improved under any voltage when the gauge between electrostatic plate and cylinder is 3mm.     

理想纱条的统计特性

应用文献[1]所提出的理想纱条的数学模型,对理想纱条的统计特性进行了分析,证明了理想纱条是各态历经的强平稳过程,给出了其二维概率分布以及均值、自相关函数等数字特征,建立了纱条自相关函数和纤维平均自相关积分之间的关系.     

理想纱条的数学建模

通过时纤维的线密度引入平稳过程和窗函数两个概念,提出了纤维的一种数学模型.在此基础上,对理想纱条的假设条件作了减弱,建立了一种更具普遍意义的理想纱条的数学模型.     

Study of Rotor Spun Basofil/Cotton Blended Yarn Quality Characteristics during Optimisation of Processing Parameters

Yarn quality characteristics are affected by processing parameters. A 36 tex rotor spun yarn of 50/50 Basofil/ cotton （B/C） blended yarn was spun, and the spinning process optimised for rotor speed, opening roller speed and twist factor. Selected yarn characteristics were studied during the optimization process. During the optimizations process yarn elongation and hairiness reduced with increase in rotor speed. Tenacity increased with increase of rotor speed. The increase in TF caused tenacity and CV of count to increase up to a peak and then started to decrease with further increase of TF.While TF caused an increase in yarn hairiness, elongation decreased to a minimum level and then started to increase with further increase of TF. CV of count and hairiness increased with increase in opening roller speed, but tenacity and elongation decreased with increase in opening roller speed. The optimization process yielded the optimum levels for rotor speed, opening roller speed and twist factor （TF） as 45,000 rpm, 6,500 rpm and 450 respectively. As per uster Standards the optimum yam showed good results for CV of count, CV of tenacity and thin places/km.     

气流纱的拉伸特性研究

本文讨论气流纱的拉伸特性。Hearle曾对具有理想结构纱线的拉伸特性进行过比较完整的研究工作。本文则根据气流纱独特的成纱结构,对Hearle理论在气流纱中的应用作了一定的修正,并在此基础上对气流纱的拉伸特性作了分析计算。计算结果与实测结果基本相符。最后还从气流纱的应力-应变关系式中,就影响气流纱强力、初始模量以及断裂功等等力学特性的一些主要工艺参数进行了分析讨论。得出合理选用阻捻盘、很好控制捻度传递长度;合理设计与选用分梳及输棉机构,在不断改善单纤维供应的同时,尽量减少纤维损伤,提高纤维有效长度;适当提高纺纱张力,增加纤维转移等等都是改善气流纱强力等力学特性、提高成纱质量的有效途径。对工业用气流纱,还可通过合理设计凝棉槽,以提高气流纱紧密度的途径来提高气流纱强力。     

Redistribution of Impurity and Visible Foreign Matter in Cotton during Carding

Impurity redistribution during cotton carding was investigated. The content and size of impurity in card sliver,takerin droppings,flat strips,and cylinder screen droppings (including droppings under cylinder screen and cylinder-doffer triangle section)at four taker-in speeds were tested by using USTER AFIS. Results show that both total impurities and visible foreign matter (VFM)weights are increased. Impurities in cotton lap are carded and redistributed in card sliver, taker-in droppings, flat strips and cylinder screen droppings. Impurity percentage in taker-in droppings are the highest,followed by that in card sliver,that in flat strips and that in cylinder screen droppings. Cylinder screen has better dust-removing efficiency than flats. The average sizes of impurities in card sliver and cylinder screen droppings are decreased,whereas those of flat strips are increased and those of taker-in droppings is almost the same,in comparison with cotton lap. The impurity contents of card sliver,taker-in droppings,flat strips and cylinder screen droppings have tendencies to decrease with the increase of taker-in speed.     

TENSILE BEHAVIOUR OF ROTOR SPUN YARNS

This paper deals with the tensile behaviour of rotor spun yarns. Having regard to the spe-cial construction of rotor spun yarn, some modifications for Hearle's theory have been made inorder to apply Hearle' s theory to rotor spun yarn. The paper then goes into calculating thetensile curve and investigating the effect of main parameters and spinning conditions on thetensile behaviour of rotor spun yarn. It was found that the following facts are noteworthy forimproving the mechanical properties of rotor spun yarn: (1) Selecting suitable navel so as tocontrol the P. T. E. length within a reasonable range. (2) Improving the design of single fibresupply device to decrease the amount of spoiled fibre and hence increase the effective fibrelength. (3) Increasing spinning yarn tension without yarn break to enhance the fibre migrationratio. (4) For the rotor spun yarn of industrial use, it is the way to increase the yarn strengththat the rotor groove should be designed with the groove angle beneficial to decrease the yarnspecific volume.     

Change and Redistribution of Immature Fiber Number during Cotton Carding Based on Different Taker-in Speeds

The change and redistribution of immature fiber number after cotton carding were investigated under different taker-in speeds.The immature fiber contents (IFCs) of card sliver,flat strips,takerin droppings and cylinder screen droppings (including droppings under cylinder screen and cylinder-doffer triangle section) produced under different taker-in speeds were tested by using USTER advanced fiber information system (AFIS). Based on these results and relevant data,immature fiber number was calculated. Results show that the carding process makes the immature fiber number increase. After carding, immature fibers are distributed mainly in card sliver,accounting for approximately 90% in their total number. All of the cylinder screen,taker-in and flat have the functions of excluding immature fibers; furthermore,IFC in cylinder screen droppings is the highest,followed successively by those in taker-in droppings,flat strips and card sliver. The IFC of card sliver is the lowest when the taker-in speeds are 1000 and 1400 r/min.     

人造毛皮机的梳理机理研究及改进

针对目前国内外人造毛皮机的梳理机构的不合理问题,在对梳理机理进行分析研究的基础上,提出了改进措施并通过实验在工厂中进行验证.结果表明,改进后的机构可以有效地解决工厂中存在的余毛回收问题.     

Effect of Flats Speed on Card Sliver Quality

The effect of flats speed,especially higher flats speed,on card sliver quality was studied.Card sliver produced at seven flats speeds was tested with Uster AFIS.Test results show that over-high flats speed is not beneficial to removing impurities and neps of card sliver.The flats speed from 450 to 550 mm/min is the best for removing impurity;while a speed of 450 or 650 mm/min is the best for removing neps of card sliver.The 1 050 mm/min flats speed is the best for removing short fibers.Accordingly,the flats...